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Refinement of hybrid electric-pneumatic ultra-precision vertical positioning stage

Research Project

Project/Area Number 17K06098
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionFukuoka Institute of Technology

Principal Investigator

Kato Tomonori  福岡工業大学, 工学部, 准教授 (20390429)

Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2019: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2018: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2017: ¥3,120,000 (Direct Cost: ¥2,400,000、Indirect Cost: ¥720,000)
Keywords超精密位置決め / 電空ハイブリッド / バランスシリンダ / 圧力制御 / 力制御 / 外乱オブザーバ / 工具損耗推定 / エアパワー / 機械要素 / マイクロ・ナノデバイス / 機械力学・制御 / 知能機械 / 機械工作・生産工学
Outline of Final Research Achievements

This research aims to enhance the performance of the hybrid electric-pneumatic ultra-precision vertical positioning device for aspherical lens generators.
First, a new pressure adjustment method in the balancing cylinder when the tool change occurred is proposed. The proposed method utilizes a feed-forward control and a high precision quick response pneumatic regulator. The validity of the proposed control method is evaluated and its superiority is indicated.
Second, a pressure control method to reduce motor load during material processing and a disturbance observer to estimate the external force applied to the stage without requiring external sensors are proposed. The experimental results showed that our proposal could reduce the motor load during material processing, and the disturbance observer could continuously estimate the external force acting on the stage while maintaining the stage positioning performance.

Academic Significance and Societal Importance of the Research Achievements

本研究では、空気圧サーボの制御技術を応用することにより、超精密工作機械に使用される電空ハイブリッド方式の超精密鉛直位置決めステージの高機能化を目的とした。
工作機械のツールチェンジ時のバランスリシンダ内の圧力を適切に制御する方法を提案して、効果を実証した。また、ステージの力制御と力推定に関する方法を提案し、特性を評価した。
超精密生産加工の高効率化・高精度化に貢献するひとつの基礎技術を確立したという所に、学術的・社会的な意義がある。

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (31 results)

All 2019 2018 2017 Other

All Int'l Joint Research (3 results) Journal Article (10 results) (of which Peer Reviewed: 10 results,  Open Access: 5 results) Presentation (16 results) (of which Int'l Joint Research: 10 results) Remarks (2 results)

  • [Int'l Joint Research] キングモンクット工科大学ラカバン校(タイ)

    • Related Report
      2019 Annual Research Report
  • [Int'l Joint Research] ノッティンガム大学(英国)

    • Related Report
      2018 Research-status Report
  • [Int'l Joint Research] キングモンクット工科大学ラカバン校(タイ)

    • Related Report
      2018 Research-status Report
  • [Journal Article] Step Response Characteristics of Anisotropic Gel Actuator Hybridized with Nanosheet Liquid Crystal2019

    • Author(s)
      Kino Hitoshi、Fukuoka Institute of Technology 3-30-1 Wajiro-higashi, Higashi-ku, Fukuoka-shi, Fukuoka 811-0295, Japan、Kiyota Akihiro、Inadomi Takumi、Kato Tomonori、Fujioka Hiroyuki、Miyamoto Nobuyoshi
    • Journal Title

      Journal of Robotics and Mechatronics

      Volume: 31 Issue: 5 Pages: 647-656

    • DOI

      10.20965/jrm.2019.p0647

    • NAID

      130007731545

    • ISSN
      0915-3942, 1883-8049
    • Year and Date
      2019-10-20
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Feed-forward pressure control of balancing cylinder for hybrid electric-pneumatic ultra-precision vertical positioning device2019

    • Author(s)
      築山 義信、加藤 友規、中垣 瞬、徐 有衛
    • Journal Title

      TRANSACTIONS OF THE JAPAN FLUID POWER SYSTEM SOCIETY

      Volume: 50 Issue: 1 Pages: 18-24

    • DOI

      10.5739/jfps.50.18

    • NAID

      130007644375

    • ISSN
      1349-7022, 1880-3121
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Basic Study of Heating Response Measurement for Nanosheet Particle/Polymer Composite Gel Actuator with Anisotropic Contraction2019

    • Author(s)
      Kino Hitoshi、Kiyota Akihiro、Miyamoto Nobuyoshi、Inadomi Takumi、Kato Tomonori、Fujioka Hiroyuki
    • Journal Title

      Key Engineering Materials

      Volume: 804 Pages: 17-21

    • DOI

      10.4028/www.scientific.net/kem.804.17

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Application of Diamond Fly Cutting to Improve Form Accuracy by In-Process Measurement and Control for Ordinary Milling Machines2019

    • Author(s)
      Wang Jin Hui、Yazawa Takanori、Gu Guo Chen、Kato Tomonori、Otsubo Tatsuki
    • Journal Title

      Applied Mechanics and Materials

      Volume: 894 Pages: 21-28

    • DOI

      10.4028/www.scientific.net/amm.894.21

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 電空ハイブリッド超精密鉛直位置決め装置のバランスシリンダ内圧のフィードフォワード制御2019

    • Author(s)
      築山義信、加藤友規、中垣瞬、徐夕衛
    • Journal Title

      日本フルードパワーシステム学会論文集

      Volume: 印刷中

    • NAID

      130007644375

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Basic Study of Heating Response Measurement for Nanosheet-particles/Polymer Composite Gel Actuator with Anisotropic Contraction2019

    • Author(s)
      Hitoshi KINO、Akihiro KIYOTA、Nobuyoshi MIYAMOTO、Takumi INADOMI、Tomonori KATO、Hiroyuki FUJIOKA
    • Journal Title

      Key Engineering Materials

      Volume: 印刷中

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Refinement and Performance Test of Pneumatic Baseball Ball Launching Device Using Air Turbine2018

    • Author(s)
      加藤 友規、西田 一矢、後藤 大樹、三村 政司
    • Journal Title

      JOURNAL OF JAPAN SOCIETY FOR DESIGN ENGINEERING

      Volume: 53 Issue: 7 Pages: 527-540

    • DOI

      10.14953/jjsde.2017.2765

    • NAID

      130007402956

    • ISSN
      0919-2948, 2188-9023
    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Improvement of dynamic characteristics of manipulator driven by a gas-liquid phase-change actuator using an antagonistic drive2018

    • Author(s)
      Kato Tomonori、Higashijima Kenya、Kuradome Yusuke、Noguchi Kohei、Ono Manabu
    • Journal Title

      MATEC Web of Conferences

      Volume: 192 Pages: 02015-02015

    • DOI

      10.1051/matecconf/201819202015

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Tool wear estimation method in milling process using air turbine spindle rotation-control system equipped with disturbance force observer2018

    • Author(s)
      Kato Tomonori、Otsubo Tatsuki、Shimazaki Kohei、Matsuguchi Shotaro、Okamoto Yusuke、Yazawa Takanori
    • Journal Title

      International Journal of Hydromechatronics

      Volume: 1 Issue: 4 Pages: 384-402

    • DOI

      10.1504/ijhm.2018.097288

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Study on Tool Wear In-Process Estimation for Ball End Mill Using Rotation Control Air Turbine Spindle2017

    • Author(s)
      Yusuke OKAMOTO, Takanori YAZAWA, Tomonori KATO, Kazuya NISHIDA, Shinya MORIYAMA, Yukio MAEDA, Tatsuki OTSUBO
    • Journal Title

      Key Engineering Materials

      Volume: 749 Pages: 94-100

    • DOI

      10.4028/www.scientific.net/kem.749.94

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Presentation] Proposal of the Concept of a Breathing Assist System for Saxophone Players with Breathing Problems2019

    • Author(s)
      Tomonori Kato, Kohei Shimazaki, Songmoung Nundrakwang, Pavarit Chuprasert, Thumwarin Pitak
    • Organizer
      The 5th International Conference on Engineering, Applied Sciences and Technology
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Force Control for Hybrid Electric-Pneumatic Ultra-Precision Vertical Positioning Device2019

    • Author(s)
      Tomonori Kato, Tomohiro Tanaka, Youwei Xu, Kohei Shimazaki
    • Organizer
      The 34th Annual Meeting of The American Society for Precision Engineering
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] エアタービンスピンドルの回転数制御における外力推定と切削抵抗に関する考察2019

    • Author(s)
      島崎皓平,加藤友規,大坪樹,永尾宗三郎,矢澤孝哲
    • Organizer
      2019年春季フルードパワーシステム講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 電空ハイブリッド超精密鉛直位置決め装置の力制御方法の提案と考察2019

    • Author(s)
      徐有衛,加藤友規,田中智博,島崎皓平
    • Organizer
      2019年精密工学会秋季大会学術講演会講演論文集
    • Related Report
      2019 Annual Research Report
  • [Presentation] エアタービンスピンドルの回転数制御を用いた加工力推定に関する考察2019

    • Author(s)
      島崎皓平,加藤友規,大坪樹,古賀尉人,松藤敏矢,矢澤孝哲
    • Organizer
      2019年秋季フルードパワーシステム講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] Diamond Fly Cutting Applied to Improve Form Accuracy by In-process Measurement and Control on an Ordinary Milling Machine2018

    • Author(s)
      Jinhui Wang, Takanori Yazawa, Guochen Gu, Tomonori Kato, Tatsuki Otsubo
    • Organizer
      International Conference on Machining, Materials and Mechanical Technologies 2018 (IC3MT 2018)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Basic Study of Response Measurement for Nanosheetparticles/Polymer Composite Gel Actuator with Anisotropic Contraction2018

    • Author(s)
      Hitoshi KINO, Akihiro KIYOTA, Nobuyoshi MIYAMOTO, Takumi INADOMI, Tomonori KATO, Hiroyuki FUJIOKA
    • Organizer
      The 5th International Conference on Nanomechanics and Nanocomposites (ICNN5)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Toward an Understanding of Nanosheet Object Motion from Noisy Microscopy Images Using Deep-Learning Approach2018

    • Author(s)
      Jarupat Sawangphol, Rachanart Soontornvorn, Hiroyuki Fujioka, Shinya Anraku, Nobuyoshi Miyamoto, Tomonori Kato, Hitoshi Kino, Akinori Hidaka, Hiroyuki Kano
    • Organizer
      The 5th International Conference on Nanomechanics and Nanocomposites (ICNN5)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Refinement of a Thai Flute-playing Robot in Thai Style2018

    • Author(s)
      Tomonori Kato, Kohei Shimazaki, Kenya Higashijima, Ryoji Tokunaga, Phonlasit Thinnakorn Na Ayuthaya, Pitak Thumwarin
    • Organizer
      The 4th International Conference on Engineering, Applied Sciences and Technologies (ICEAST2018)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Improvement of Dynamic Characteristics of Manipulator Driven by a Gas-Liquid Phase-Change Actuator Using an Antagonistic Drive2018

    • Author(s)
      Tomonori Kato, Kenya Higashijima, Yusuke Kuradome, Kohei Noguchi, Manabu Ono
    • Organizer
      The 4th International Conference on Engineering, Applied Sciences and Technologies (ICEAST2018)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] 電空ハイブリッド超精密鉛直位置決めステージの力制御に関する考察2018

    • Author(s)
      徐有衛,加藤友規,島崎皓平
    • Organizer
      2018年度精密工学会九州支部北九州地方講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] STUDY ON SMALL-DIAMETER BALL END MILL MILLING OF AIR TURBINE SPINDLE BY ROTATIONAL SPEED CONTROL2017

    • Author(s)
      Yusuke Okamoto, Takanori Yazawa, Tomonori Kato, Kazuya Nishida, Shinya Moriyama, Yukio Maeda, Tatsuki Otsubo
    • Organizer
      The 10th JFPS International Symposium on Fluid Power 2017
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] DEVELOPMENT OF MANIPULATOR USING A GAS-LIQUID PHASE-CHANGE ACTUATOR2017

    • Author(s)
      Kenya HIGASHIJIMA, Tomonori KATO, Kazuki SAKURAGI, Takahiro SATO, Manabu ONO
    • Organizer
      The 10th JFPS International Symposium on Fluid Power 2017
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] EVALUATION OF ENERGY CONSUMPTION OF HYBRID ELECTRIC-PNEUMATIC ULTRA-PRECISION VERTICAL POSITIONING DEVICE2017

    • Author(s)
      Yoshinobu TSUKIYAMA, Tomonori KATO, keita MATSUO
    • Organizer
      The 10th JFPS International Symposium on Fluid Power 2017
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] 電空ハイブリッド超精密鉛直位置決め装置の消費エネルギ測定2017

    • Author(s)
      築山義信,加藤友規,中垣瞬
    • Organizer
      2017年度砥粒加工学会学術講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] 気液相変化駆動ゴム人工筋アクチュエータによるマニピュレータの制御2017

    • Author(s)
      東島権弥,加藤友規,櫻木一樹,佐藤孝洋,大野学
    • Organizer
      平成29年春季フルードパワーシステム講演会
    • Related Report
      2017 Research-status Report
  • [Remarks] 福岡工業大学研究者情報

    • URL

      https://www.fit.ac.jp/research/search/profile/id/147

    • Related Report
      2019 Annual Research Report 2018 Research-status Report
  • [Remarks] 福岡工業大学研究者情報

    • URL

      https://www.fit.ac.jp/research/search/research/id/147

    • Related Report
      2017 Research-status Report

URL: 

Published: 2017-04-28   Modified: 2021-02-19  

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