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Development of leak barrier layer and cryogenic test demonstration for cryogenic composite tanks of lightweight spacecrafts

Research Project

Project/Area Number 17K06953
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Aerospace engineering
Research InstitutionJapan Aerospace EXploration Agency

Principal Investigator

Kumazawa Hisashi  国立研究開発法人宇宙航空研究開発機構, 航空技術部門, 主任研究開発員 (20344252)

Co-Investigator(Kenkyū-buntansha) 横関 智弘  東京大学, 大学院工学系研究科(工学部), 准教授 (50399549)
Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,550,000 (Direct Cost: ¥3,500,000、Indirect Cost: ¥1,050,000)
Fiscal Year 2019: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2018: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2017: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Keywords構造・材料 / 複合材料 / 極低温推進剤タンク / マトリックスクラック / 推進剤漏えい
Outline of Final Research Achievements

The numerical and experimental evaluation of leak barrier layer composed of durable thin plies for the prevention of cryogenic propellant leakage through the composite tank walls is studied. Finite element analysis including temperature dependency of material constants was conducted to calculate leak path formation with matrix cracks in all layers of composite laminates with and without the leak barrier layer. Gas leakage property of the composite laminate specimens was measured after the application of several biaxial tensile loads to the specimens at room and cryogenic temperature. Numerical results reveal that the composite laminates with leak barrier layer have high leakage resistance since the thin plies remain undamaged even at higher stress. The good leakage resistance property of the specimens with leak barrier layer was also experimentally demonstrated at room temperature and cryogenic temperature.

Academic Significance and Societal Importance of the Research Achievements

薄層を用いたリークバリア層については、複合材製タンクの漏洩を抑えるものと考えられ、一部の複合材製タンクに適用されたが、耐漏洩特性について定量的な評価が行われていなかった。本研究において、薄層を用いたリークバリア層の漏洩特性が解析的及び実験的に定量的に評価できたことは学術的にも意義がある。また、これらのリークバリア層の有効性が確認され、再使用ロケットの極低温複合材タンクだけでなく、液体水素を燃料とする極超音速機の燃料タンクや人工衛星等のタンクにも軽量な複合材製タンク適用の可能性が広がったことは、将来の社会に対して意義のある結果である。

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (39 results)

All 2020 2019 2018 2017

All Journal Article (24 results) (of which Int'l Joint Research: 7 results,  Peer Reviewed: 19 results,  Open Access: 6 results) Presentation (15 results) (of which Int'l Joint Research: 3 results)

  • [Journal Article] Delamination behavior and energy release rate evaluation of CFRP/SPCC hybrid laminates under ENF test: Corrected with residual thermal stresses2020

    • Author(s)
      Muflikhun Muhammad Akhsin、Higuchi Ryo、Yokozeki Tomohiro、Aoki Takahira
    • Journal Title

      Composite Structures

      Volume: 236 Pages: 111890-111890

    • DOI

      10.1016/j.compstruct.2020.111890

    • Related Report
      2019 Annual Research Report
  • [Journal Article] The evaluation of failure mode behavior of CFRP/Adhesive/SPCC hybrid thin laminates under axial and flexural loading for structural applications2020

    • Author(s)
      Muflikhun Muhammad Akhsin、Higuchi Ryo、Yokozeki Tomohiro、Aoki Takahira
    • Journal Title

      Composites Part B: Engineering

      Volume: 185 Pages: 107747-107747

    • DOI

      10.1016/j.compositesb.2020.107747

    • Related Report
      2019 Annual Research Report
  • [Journal Article] Numerical and experimental evaluation of the formation of leakage paths through CFRP cross-ply laminates with leak barrier layers2019

    • Author(s)
      Hitoshi Hamori, Hisashi Kumazawa, Ryo Higuchi and Tomohiro Yokozeki
    • Journal Title

      Composite Structures

      Volume: 230 Pages: 111530-111530

    • DOI

      10.1016/j.compstruct.2019.111530

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Gas permeability of CFRP cross-ply laminates with thin-ply barrier layers under cryogenic and biaxial loading conditions2019

    • Author(s)
      Hitoshi Hamori, Hisashi Kumazawa, Ryo Higuchi and Tomohiro Yokozeki
    • Journal Title

      Composite Structures

      Volume: 245 Pages: 112326-112326

    • DOI

      10.1016/j.compstruct.2020.112326

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 冷凍機式極低温環境槽を用いたダブルラップ接着継手の冷却方式2019

    • Author(s)
      熊澤 寿,齋藤 智広,小川 武史
    • Journal Title

      宇宙航空研究開発機構研究開発資料

      Volume: JAXA-RM-19-002

    • Related Report
      2019 Annual Research Report
  • [Journal Article] CFRP接着におけるWeak Bondの発生メカニズム2019

    • Author(s)
      森本哲也、藤本明弘、加藤久弥、熊澤寿
    • Journal Title

      日本複合材料学会誌

      Volume: in printing

    • NAID

      130008068221

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Analytical Investigation of Thermal and Mechanical Load Effects on Stress Distribution in Adhesive Layer of Double-lap Metal-Composite Bonded Joints2019

    • Author(s)
      Hisashi Kumazawa、Toshiyuki Kasahara
    • Journal Title

      Advanced Composite Materials

      Volume: - Issue: 4 Pages: 425-444

    • DOI

      10.1080/09243046.2019.1575028

    • NAID

      130007652514

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Comparison of buckling loads of hyperboloidal and cylindrical lattice structures2019

    • Author(s)
      A. Shitanaka, T. Aoki, T. Yokozeki
    • Journal Title

      Composite Structures

      Volume: 207 Pages: 877-888

    • DOI

      10.1016/j.compstruct.2018.09.052

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Improved thermomechanical and electrical properties of reduced graphene oxide reinforced polyaniline- dodecylbenzenesulfonic acid/divinylbenzene nanocomposites2019

    • Author(s)
      A.K. Pathak, V. Kumar, S. Sharma, T. Yokozeki, S.R. Dhakate
    • Journal Title

      Journal of Colloid and Interface Science

      Volume: 533 Pages: 548-560

    • DOI

      10.1016/j.jcis.2018.08.105

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] 改良型スマートボルトを用いた複合材/金属ボルト継手の破損検知能力の評価2018

    • Author(s)
      保科 智紀、熊澤 寿、高戸谷 健、五味 健二
    • Journal Title

      材料試験技術

      Volume: 63 Pages: 87-94

    • NAID

      40021573532

    • Related Report
      2018 Research-status Report 2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] ダブルラップ金属-複合材料接着継手の接着層の応力場に及ぼす温度と荷重の影響に関する解析的研究2018

    • Author(s)
      熊澤 寿、笠原 利行
    • Journal Title

      日本複合材料学会誌

      Volume: 44 Pages: 73-82

    • NAID

      130007652514

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] 極低温環境における炭素繊維強化エポキシ樹脂積層板の基礎的力学特性(その1)2018

    • Author(s)
      熊澤 寿、齋藤 智広、藤丸 瑛里、小川 武史
    • Journal Title

      宇宙航空研究開発機構研究開発資料

      Volume: JAXA-RM-18-003

    • Related Report
      2018 Research-status Report
    • Open Access
  • [Journal Article] A progressive damage fatigue model for unidirectional laminated composites based on finite element analysis: theory and practice2018

    • Author(s)
      M. Hack, D. Carrella-Payan, B. Magneville, T. Naito, Y. Urushiyama, W. Yamazaki, T. Yokozeki, W. Van Paepegem
    • Journal Title

      Fracture and Structural Integrity

      Volume: 46 Issue: 46 Pages: 54-61

    • DOI

      10.3221/igf-esis.46.06

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] CFRP積層板の衝撃損傷後圧縮強度に関する実験的研究2018

    • Author(s)
      岩堀豊、横関智弘、佐藤豊弘
    • Journal Title

      日本複合材料学会誌

      Volume: 44 Pages: 83-91

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Cationic scavenging by polyaniline: Boon or Bane from synthesis point of view of its nanocomposites2018

    • Author(s)
      V. Kumar, S. Manomaisantiphap, K. Takahashi, T. Goto, N. Tsushima, T. Takahashi, T. Yokozeki
    • Journal Title

      Polymer

      Volume: 149 Pages: 169-177

    • DOI

      10.1016/j.polymer.2018.07.005

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effect of through-thickness electrical conductivity of CFRPs on lightning strike damages2018

    • Author(s)
      V.Kumar, T. Yokozeki, T.Okada, Y. Hirano, T. Goto, T. Takahashi, T. Ogasawara
    • Journal Title

      Composites Part A

      Volume: 114 Pages: 429-438

    • DOI

      10.1016/j.compositesa.2018.09.007

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] ダブルラップ金属-複合材料接着継手の接着層の応力場に及ぼす温度と荷重の影響に2018

    • Author(s)
      熊澤 寿、笠原 利行
    • Journal Title

      関する解析的研究日本複合材料学会誌

      Volume: -

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] The enhancement effect of carbon-based nano-fillers/polyaniline hybrids on the through-thickness electric conductivity of carbon fiber reinforced polymer2018

    • Author(s)
      X.Cheng、 T. Yokozeki、 L. Wu、 J. Koyanagi、 H. Wang、 Q. Sun
    • Journal Title

      Composites PartA

      Volume: 105 Pages: 281-290

    • DOI

      10.1016/j.compositesa.2017.12.002

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] 十字型二軸力学特性試験用極低温環境槽温度調節システム2017

    • Author(s)
      熊澤 寿
    • Journal Title

      宇宙航空研究開発機構研究開発資料

      Volume: JAXA-RM-17-003

    • Related Report
      2017 Research-status Report
    • Open Access
  • [Journal Article] The decoupling electrical and thermal conductivity of fullerene/polyaniline hybrids reinforced polymer composits2017

    • Author(s)
      X.Cheng、 T. Yokozeki、 M. Yamamoto、 H. Wang、 L. Wu、 J. Koyanagi、 Q. Sun
    • Journal Title

      Composites Science and Technology

      Volume: 144 Pages: 160-168

    • DOI

      10.1016/j.compscitech.2017.03.030

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Aero-Structural Evaluation of Morphing Control Surface Using Corrugated Panels2017

    • Author(s)
      K. Sato、 T. Yokozeki
    • Journal Title

      TRANSACTIONS OF THE JAPAN SOCIETY FOR AERONAUTICAL AND SPACE SCIENCES, AEROSPACE TECHNOLOGY JAPAN

      Volume: 15 Issue: APISAT-2016 Pages: a7-a15

    • DOI

      10.2322/tastj.15.a7

    • NAID

      130005868617

    • ISSN
      1884-0485
    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Effect of polyurethane dispersion as surface treatment for carbon fabrics on mechanical properties of carbon/Nylon compostes2017

    • Author(s)
      Y. Ma、 T. Yokozeki、 M. Ueda、 T. Sugahara、 Y. Yang、 H. Hamada
    • Journal Title

      Composites Science and Technology

      Volume: 151 Pages: 268-281

    • DOI

      10.1016/j.compscitech.2017.08.031

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Irreversible tunability of through-thickness electrical conductivity of polyaniline-based CFRP by de-doping2017

    • Author(s)
      V. Kumar、 T. Yokozeki、 T. Goto、 T. Takahashi、 S.R. Dhakate、 B.P. Singh
    • Journal Title

      Composites Science and Technology

      Volume: 152 Pages: 20-26

    • DOI

      10.1016/j.compscitech.2017.09.005

    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Fundamental Study on Adaptive Wing Structure for Control of Wing Load Distribution2017

    • Author(s)
      K. Fujii、 T. Yokozeki、 H. Arizono、 M. Tamayama
    • Journal Title

      TRANSACTIONS OF THE JAPAN SOCIETY FOR AERONAUTICAL AND SPACE SCIENCES, AEROSPACE TECHNOLOGY JAPAN

      Volume: 15 Issue: APISAT-2016 Pages: a83-a88

    • DOI

      10.2322/tastj.15.a83

    • NAID

      130006191043

    • ISSN
      1884-0485
    • Related Report
      2017 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] Weak Bond Evaluation of Airframe Epoxy Adhesives in Saltwater Mist Contamination2020

    • Author(s)
      Tetsuya Morimoto, Akihito Fujimoto, Hisaya Katoh and Hisashi Kumazawa
    • Organizer
      AIAA SciTech 2020
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 航空宇宙用エポキシ接着剤における塩汚染誘起Weak Bondの評価2019

    • Author(s)
      森本哲也、加藤久弥、熊澤寿
    • Organizer
      第44回複合材料シンポジウム
    • Related Report
      2019 Annual Research Report
  • [Presentation] 異なる環境温度下におけるCFRP積層板のリークパス形成に関する損傷解析2019

    • Author(s)
      羽森 仁志,熊澤 寿,樋口 諒,横関 智弘
    • Organizer
      第24回計算工学講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 極低温環境におけるダブルラップCFRP-金属接着継手の強度特性評価2019

    • Author(s)
      齋藤 智広、熊澤 寿、中川 博貴、小川 武史
    • Organizer
      第61回構造強度に関する講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 薄層を用いたCFRP 積層板の二軸荷重下における漏洩特性評価2019

    • Author(s)
      羽森 仁志 、熊澤 寿、横関 智弘
    • Organizer
      第61回構造強度に関する講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] NUMERICAL STUDY OF THE FORMATION OF LEAKAGE PATHS THROUGH CFRP LAMINATES FOR CRYOGENIC PROPELLANT TANKS2019

    • Author(s)
      Hitoshi Hamori, Hisashi Kumazawa, and Tomohiro Yokozeki
    • Organizer
      The 22nd International Conference on Composite Materials 2019
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] EXPERIMENTAL EVALUATION OF GAS PERMEABILITY OF THIN‐PLY CFRP LAMINATES UNDER BIAXIAL LOADING2019

    • Author(s)
      Hitoshi Hamori, Hisashi Kumazawa, and Tomohiro Yokozeki
    • Organizer
      16th Japan International SAMPE Symposium & Exhibition
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 複合材接着継手の接着層応力に及ぼす塑性変形の影響2019

    • Author(s)
      熊澤 寿、笠原利行
    • Organizer
      第57回飛行機シンポジウム
    • Related Report
      2019 Annual Research Report
  • [Presentation] 極低温環境におけるダブルラップ複合材接着継手のエネルギ解放率を用いた強度特性評価2019

    • Author(s)
      中川 博貴, 熊澤 寿, 小川 武史
    • Organizer
      M&M2019材料力学カンファレンス
    • Related Report
      2019 Annual Research Report
  • [Presentation] 極低温環境下におけるCFRP 積層板のリークパス形成に関する損傷解析2019

    • Author(s)
      羽森 仁志、熊澤 寿、 横関 智弘
    • Organizer
      第10回日本複合材料会議
    • Related Report
      2018 Research-status Report
  • [Presentation] CFRP接着面における塩汚染誘起Weak Bondの共有結合密度評価2019

    • Author(s)
      森本 哲也、加藤 久弥、熊澤 寿
    • Organizer
      第10回日本複合材料会議
    • Related Report
      2018 Research-status Report
  • [Presentation] 金属-複合材料接着継手の接着層ピール応力に関する基礎的研究2018

    • Author(s)
      熊澤 寿
    • Organizer
      第60回構造強度に関する講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] 極低温における金属-CFRP接着部の剥離評価2018

    • Author(s)
      齋藤智広、熊澤 寿、小川武史
    • Organizer
      第9回日本複合材料会議
    • Related Report
      2017 Research-status Report
  • [Presentation] 宇宙航空機構造用スマートボルトのひずみ出力安定化に関する研究2018

    • Author(s)
      保科 智紀、熊澤 寿、高戸谷健、五味健二
    • Organizer
      日本機械学会関東支部第24期総会・講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] 金属-複合材料接着継手の応力場に及ぼす温度の影響に関する基礎的研究2017

    • Author(s)
      熊澤 寿、笠原 利行
    • Organizer
      第59回構造強度に関する講演会
    • Related Report
      2017 Research-status Report

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Published: 2017-04-28   Modified: 2021-02-19  

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