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Investigation of secondary fracture mechanism at sheared edge of sheet metal through microstructure evaluation and FEM analysis

Research Project

Project/Area Number 18H01757
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 26050:Material processing and microstructure control-related
Research InstitutionInstitute of Physical and Chemical Research

Principal Investigator

Takamura Masato  国立研究開発法人理化学研究所, 光量子工学研究センター, 上級研究員 (00525595)

Co-Investigator(Kenkyū-buntansha) 松野 崇  鳥取大学, 工学研究科, 准教授 (30781687)
浜 孝之  京都大学, エネルギー科学研究科, 准教授 (10386633)
箱山 智之  岐阜大学, 工学部, 助教 (20799720)
北條 智彦  東北大学, 金属材料研究所, 助教 (50442463)
池田 義雅  国立研究開発法人理化学研究所, 光量子工学研究センター, 特別研究員 (80612142)
Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥17,290,000 (Direct Cost: ¥13,300,000、Indirect Cost: ¥3,990,000)
Fiscal Year 2020: ¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2019: ¥6,630,000 (Direct Cost: ¥5,100,000、Indirect Cost: ¥1,530,000)
Fiscal Year 2018: ¥6,370,000 (Direct Cost: ¥4,900,000、Indirect Cost: ¥1,470,000)
Keywords高張力鋼板 / せん断加工 / 残留応力 / 遅れ破壊 / 陰極チャージ / 中性子回折 / 小型中性子源 / 飛行時間法 / 2次破壊 / 金属板材 / 有限要素法 / 拡散性水素 / 有限要素法解析 / 結晶塑性
Outline of Final Research Achievements

Secondary fractures such as fatigue fracture or delayed fracture occurring in punched surface of sheet metals are becoming serious problems that should be under control. In this study, in-plane bending tests with the specimen with hydrogen concentrated by cathodic charging were conducted and the relationship between delayed fracture resistance and applied tensile stress was clarified.
In order to analyze the mechanisms of secondary fracture generation, newly developed FEM method for punching process was adopted.
Furthermore, measurement methods for texture and residual stress of the punched surface by neutron diffraction were developed by using a compact neutron source, which enable us to perform the on-site neutron diffraction at metal forming research site with the accuracy comparable to those with large neutron facilities.

Academic Significance and Societal Importance of the Research Achievements

自動車等の軽量化に欠かせない高張力鋼板を適用する上で,遅れ破壊や疲労破壊の問題は,車両の安全性を確保するために避けて通れない.本研究成果により,これら2次的破壊を引き起こすメカニズムを解明するための実験手法,解析手法,測定手法が確立された.すなわち,2次的破壊の問題を打ち抜き加工条件と関連付けて解明するための道具立てが整い,車両の安全性を確保しながら軽量化,低炭素化を進める技術的基盤づくりに寄与できた.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Annual Research Report
  • 2018 Annual Research Report
  • Research Products

    (12 results)

All 2021 2020 2019 Other

All Journal Article (2 results) (of which Peer Reviewed: 1 results,  Open Access: 1 results) Presentation (9 results) (of which Int'l Joint Research: 1 results,  Invited: 2 results) Remarks (1 results)

  • [Journal Article] 小型加速器中性子源RANSを使用した鋼材特性の分析技術開発―ものづくり現場で中性子線を使った材料分析が可能に―2021

    • Author(s)
      徐平光,高村正人,岩本ちひろ,箱山智之,大竹淑恵,鈴木裕士
    • Journal Title

      ISOTOPE NEWS

      Volume: 774 Pages: 7-10

    • Related Report
      2020 Annual Research Report
  • [Journal Article] In-house texture measurement using a compact neutron source2020

    • Author(s)
      Xu, P.G., Ikeda, Y., Hakoyama, T., Takamura, M., Otake, Y. & Suzuki, H.
    • Journal Title

      Journal of Applied Crystallography

      Volume: 53 Issue: 2 Pages: 444-454

    • DOI

      10.1107/s1600576720002551

    • NAID

      120006956365

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] 自動車用次世代高強度鋼製部材に向けた応力測定と数値シミュレーションの複合的解析2021

    • Author(s)
      松野崇
    • Organizer
      理研セミナー 中性子シリーズ第47回
    • Related Report
      2020 Annual Research Report
    • Invited
  • [Presentation] In-House Texture Measurement using RIKEN Accelerator-Driven Compact Neutron Source2021

    • Author(s)
      Pingguang XU, Masato TAKAMURA, Yoshimasa IKEDA, Ryu KAKUTA, Chihiro IWAMOTO, Tomoyuki HAKOYAMA, Yoshie OTAKE, and Hiroshi SUZUKI
    • Organizer
      19th International Conference on Textures of Materials (ICOTOM-19)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 小型中性子源を用いた角度分散法中性子回折による高分解能残留応力測定法の開発2020

    • Author(s)
      岩本ちひろ,池田義雅,高村正人,箱山智之,鈴木裕士,徐平光
    • Organizer
      日本鉄鋼協会 第179回春季講演大会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 陰極チャージ材面内曲げ試験によるせん断加工部の遅れ破壊耐性評価2020

    • Author(s)
      藤井貴浩,松野崇,北條智彦,浜孝之,高村正人
    • Organizer
      第71回塑性加工連合講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 陰極チャージ材面内曲げ試験によるせん断加工部の遅れ破壊耐性評価2019

    • Author(s)
      藤井貴浩,松野崇,Ridha Muhamad,浜孝之,箱山智之,高村正人
    • Organizer
      日本塑性加工学会2019年度塑性加工春季講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 高張力鋼板せん断加工における課題と対策について2019

    • Author(s)
      松野崇
    • Organizer
      令和元年度第3回創造例会,はりま産学交流会
    • Related Report
      2019 Annual Research Report
    • Invited
  • [Presentation] 軽量化を目的とした自動車用鋼板高張力化の動向とCAEの活用2019

    • Author(s)
      松野崇
    • Organizer
      鳥取県産業技術センター 自動車用鋼板の加工とシミュレーション技術講習会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 陰極チャージ材面内曲げ試験によるせん断加工部の遅れ破壊耐性評価2019

    • Author(s)
      藤井貴浩,松野崇,北條智彦,浜孝之,高村正人
    • Organizer
      日本塑性加工学会第71回塑性加工連合講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] せん断切り口遅れ破壊評価のための面内曲げ試験方法の開発2019

    • Author(s)
      松野崇, 藤井貴弘, 浜孝之, 箱山智之, 高村正人
    • Organizer
      日本鉄鋼協会 第177回春季講演大会
    • Related Report
      2018 Annual Research Report
  • [Remarks] RANS - 理研の小型中性子源システム

    • URL

      http://rans.riken.jp/

    • Related Report
      2020 Annual Research Report 2019 Annual Research Report 2018 Annual Research Report

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Published: 2018-04-23   Modified: 2022-01-27  

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