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Creating hollow preform for FRP with braiding

Research Project

Project/Area Number 18K03869
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionKanazawa University

Principal Investigator

KINARI Toshiyasu  金沢大学, 設計製造技術研究所, 教授 (90195321)

Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2020: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2019: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2018: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Keywords炭素繊維強化複合材料 / 組紐 / 炭素繊維 / 熱可塑性樹脂 / 中立糸 / 機械的性質 / プリフォーム / 繊維強化複合材料 / 熱間プレス / 外殻+隔壁構造 / CFRP / 生物形態 / 複雑構造
Outline of Final Research Achievements

Braid-press forming was developed for manufacturing hollow tube parts made of carbon fiber reinforced thermoplastic (CFRTP) tape. The CFRTP tapes were manufactured by slitting Uni Direction sheet which impregnate opened continuous carbon fibers along the fiber axis with thermoplastic resin into tape form thin. They were braided to make a tube, which was consolidated under pressure and heat in the press forming process. At the braid formation, braiding tapes and the middle end tapes covered up emptiness cylinder surface without a gap.
The mechanical properties of the obtained pipes were larger than 800 MPa in bending strength and were larger than 100 GPa in bending modulus. These results greatly exceeded the original purpose, ‘the mechanical strength that was more than 5 times compared with the steel structure of the same mass.’

Academic Significance and Societal Importance of the Research Achievements

熱可塑性樹脂を母材とする炭素繊維複合樹脂(CFRTP)は、先行する熱硬化性樹脂を母材とするCFRPに比べて、再加工や補修が可能であり、リサイクルも容易であるという利点を有する一方で、高温で樹脂が溶融してもその粘度が高く、成形性に難点があった。これに対して、本研究で提案したCFRTPテープを編組後熱間プレスする製造方法により、800MPaを越える曲げ強度の中空パイプを得る製造技術を確立することができた。この成果により「軽くて強い」構造部材が社会全体に広がることが期待される。

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (27 results)

All 2021 2020 2019 2018 Other

All Journal Article (4 results) (of which Int'l Joint Research: 1 results,  Peer Reviewed: 4 results,  Open Access: 2 results) Presentation (18 results) (of which Int'l Joint Research: 3 results,  Invited: 2 results) Remarks (3 results) Patent(Industrial Property Rights) (2 results) (of which Overseas: 1 results)

  • [Journal Article] Bioinspired cane design and production using braiding technology2021

    • Author(s)
      SAKAMOTO Jiro、CHIHARA Takanori、AZUMA Tomonari、KINARI Toshiyasu、KITAYAMA Satoshi、KIMIZU Mitsugu、HASEBE Hiroyuki、MORI Daisuke
    • Journal Title

      Journal of Biomechanical Science and Engineering

      Volume: 16 Issue: 1 Pages: 20-00402-20-00402

    • DOI

      10.1299/jbse.20-00402

    • NAID

      130008031797

    • ISSN
      1880-9863
    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Braid-press forming for manufacturing thermoplastic CFRP tube2020

    • Author(s)
      Tatsuno D.、Yoneyama T.、Kinari T.、Sakanishi E.、Ochiai T.、Taniichi Y.
    • Journal Title

      International Journal of Material Forming

      Volume: web Issue: 4 Pages: 753-762

    • DOI

      10.1007/s12289-020-01584-7

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Experimental Study on Hoop Stress Affecting Braided Carbon Fiber Reinforced Plastics Subjected to Internal Pressure2019

    • Author(s)
      Nanang Endriatno, Kento Kawai, Takuru Suehiro, Satoshi Kitayama, Jiro Sakamoto, Toshiyasu Kinari
    • Journal Title

      Journal of Textile Engineering

      Volume: 65 Issue: 1 Pages: 11-17

    • DOI

      10.4188/jte.65.11

    • NAID

      130007649975

    • ISSN
      1346-8235, 1880-1986
    • Year and Date
      2019-02-15
    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] BIO-INNOVATIVE DESIGN TECHNOLOGY AND MANUFACTURING SYSTEM FOR CFRP PREFORM BY BRAIDING STRUCTRE2018

    • Author(s)
      Toshiyasu Kinari,Jiro Sakamoto, Satoshi Kitayama,Yuka Maki, Kento Kawai, Takuru Suehiro, Mitsugu Kimizu, Daisuke Mori, Hiroyuki Hasebe
    • Journal Title

      Proceedings of the International Symposium on Flexible Automation

      Volume: 2018 Issue: 0 Pages: 431-436

    • DOI

      10.11509/isfa.2018.431

    • NAID

      130007678293

    • ISSN
      2434-446X
    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] マルチブレイダを用いた組紐経路設計シミュレーションの開発2021

    • Author(s)
      喜成年泰
    • Organizer
      日本繊維機械学会第26回繊維機械研究会
    • Related Report
      2020 Annual Research Report
    • Invited
  • [Presentation] 生物構造に学び組紐構造を用いたFRPづくりの試み2021

    • Author(s)
      喜成年泰
    • Organizer
      日本繊維機械学会2020年度第1回コンポジテックス研究会
    • Related Report
      2020 Annual Research Report
    • Invited
  • [Presentation] 組紐構造を有する熱可塑性炭素繊維強化複合材料の力学特性2020

    • Author(s)
      落合大知,坂西映輝,谷一泰正,石野晴紀,来丸秀俊,立野大地,米山猛,喜成年泰
    • Organizer
      日本繊維機械学会 年次大会研究発表会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 円形ブレイダを用いた均一な編組の可否2020

    • Author(s)
      坂西映輝,落合大知,喜成年泰
    • Organizer
      日本設計工学会 秋季研究発表講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 組紐構造を有する熱可塑性炭素繊維強化複合材料の力学特性に及ぼす中立糸の影響2020

    • Author(s)
      落合大知,坂西映輝,立野大地,喜成年泰
    • Organizer
      日本繊維機械学会 研究発表会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 分岐・合流組紐作成時のマルチブレイダにおける設計因子2019

    • Author(s)
      坂西映輝,末廣沢瑠,喜成年泰
    • Organizer
      日本繊維機械学会年次大会研究発表会
    • Related Report
      2019 Research-status Report
  • [Presentation] 組紐構造CFRPの隔壁による補強効果2019

    • Author(s)
      坂西映輝,末廣沢瑠,喜成年泰
    • Organizer
      日本繊維機械学会年次大会研究発表会
    • Related Report
      2019 Research-status Report
  • [Presentation] Bending Properties of Braided CFRP with Shell-Bulkhead Preform2019

    • Author(s)
      Toshiyasu Kinari, Takuru Suehiro, Eiki Sakanishi,Lina Wakako
    • Organizer
      the 47th Textile Research Symposium in Liberec
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] マルチブレイダによる外殻-隔壁構造作成のための糸経路の設計2019

    • Author(s)
      末廣 沢瑠,坂西 映輝,喜成 年泰
    • Organizer
      日本設計工学会北陸支部研究発表講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] バイオイノベーティブデザインのための組紐技術2019

    • Author(s)
      喜成年泰, 北山哲士,若子倫菜 坂本二郎
    • Organizer
      繊維学会年次大会研究発表会
    • Related Report
      2019 Research-status Report
  • [Presentation] 組紐技術を用いた熱可塑性樹脂炭素繊維含浸テープの立体成形2019

    • Author(s)
      喜成年泰,坂西映輝,立野大地,米山 猛
    • Organizer
      塑性加工連合講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] 熱可塑性 CFRP の組紐プレス成形2019

    • Author(s)
      米山猛,喜成年泰,立野大地, 谷一泰正
    • Organizer
      塑性加工連合講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] 炭素繊維含浸PA6スリット糸の組紐編組・プレスによる立体成形2019

    • Author(s)
      喜成年泰、坂西映輝、石野晴紀、来丸秀俊、立野大地、米山 猛
    • Organizer
      繊維学会秋季研究発表会
    • Related Report
      2019 Research-status Report
  • [Presentation] マルチブレイダーによる分岐・合流構造組紐の試作2018

    • Author(s)
      末廣沢瑠,坂西映輝,谷口道夫,若子倫菜, 喜成年泰
    • Organizer
      日本繊維機械学会北陸支部研究発表会
    • Related Report
      2018 Research-status Report
  • [Presentation] Bending properties of CFRP with braided structure2018

    • Author(s)
      Toshiyasu Kinari, Nanang Endriatno, Takuru Suehiro
    • Organizer
      the 46th Textile Research Symposium at Mt. Fuji
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Bio-innovative design technology and manufacturing system for CFRP preform by braiding structure2018

    • Author(s)
      Toshiyasu Kinari,Jiro Sakamoto, Satoshi Kitayama,Yuka Maki, Kento Kawai, Takuru Suehiro, Mitsugu Kimizu, Daisuke Mori, Hiroyuki Hasebe
    • Organizer
      International Symposium on Flexible Automation, Kanazawa
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] 炭素繊維強化複合材料における組紐構造と力学特性との関係2018

    • Author(s)
      末廣沢瑠,河合研人,喜成年泰
    • Organizer
      日本設計工学会北陸支部研究発表講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] マルチブレイダーによる分岐構造の試作2018

    • Author(s)
      末廣沢瑠,河合研人,喜成年泰, 谷口道夫
    • Organizer
      日本繊維機械学会年次大会研究発表会
    • Related Report
      2018 Research-status Report
  • [Remarks] 金沢大学理工学域機械工学類 機械システムコース/知能機械コース  機構設計研究室(繊維機械グループ)

    • URL

      http://mechs.ms.t.kanazawa-u.ac.jp/~textile/study.html

    • Related Report
      2020 Annual Research Report
  • [Remarks] みんなの試作広場,用途が広がるCFRP、組紐技術を応用した熱可塑性素材の開発

    • URL

      https://minsaku.com/articles/post634/

    • Related Report
      2020 Annual Research Report
  • [Remarks] みんなの試作広場,組紐技術を応用した熱可塑性CFRPのバイオミメティクス応用

    • URL

      https://minsaku.com/articles/post635/

    • Related Report
      2020 Annual Research Report
  • [Patent(Industrial Property Rights)] 複合成形体の成形システム及び製造方法2020

    • Inventor(s)
      米山猛,喜成年泰,立野大地
    • Industrial Property Rights Holder
      米山猛,喜成年泰,立野大地
    • Industrial Property Rights Type
      特許
    • Filing Date
      2020
    • Related Report
      2020 Annual Research Report
    • Overseas
  • [Patent(Industrial Property Rights)] 複合成形体の成形システム及び製造方法2019

    • Inventor(s)
      米山猛, 喜成年泰, 立野大地
    • Industrial Property Rights Holder
      米山猛, 喜成年泰, 立野大地
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2019-087775
    • Filing Date
      2019
    • Related Report
      2019 Research-status Report

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Published: 2018-04-23   Modified: 2022-01-27  

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