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Elucidation of solidification cracking mechanism during arc welding using synchrotron X-ray imaging

Research Project

Project/Area Number 18K18947
Research Category

Grant-in-Aid for Challenging Research (Exploratory)

Allocation TypeMulti-year Fund
Review Section Medium-sized Section 26:Materials engineering and related fields
Research InstitutionOsaka University

Principal Investigator

Nagira Tomoya  大阪大学, 接合科学研究所, 准教授 (00379124)

Project Period (FY) 2018-06-29 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥6,370,000 (Direct Cost: ¥4,900,000、Indirect Cost: ¥1,470,000)
Fiscal Year 2019: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Fiscal Year 2018: ¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Keywordsアーク溶接 / 凝固割れ / その場観察 / 放射光 / X線イメージング
Outline of Final Research Achievements

The microstructural evolutions of solidification cracking at the weld crater and the weld bead were sucessffully observed in situ using time-resolved X-ray imaging. The local strain and strain rate in the parallel to the growth direction were highly localized and increased as the solidification progressed.The solidification cracking was linearly formed at the weld bead whereas the cracking was propagated to the different directions through the triple point at the weld crater. The shear strain contributed to the solidification cracking as well as the tensile strain. The tip velocity of the solidification cracking was periodically changed at the weld crater. Based on these findings, the microstructre was closely related to the solidification cracking.

Academic Significance and Societal Importance of the Research Achievements

凝固後の組織、モデル材料、シミュレーションを用いて組織形成を予測する従来手法では、実験による妥当性の検証が必要である。本研究では、放射光X線イメージングによるその場観察により、アーク溶接時に発生する凝固割れの形成機構を明らかにすることが出来た。凝固割れの臨界のひずみ、ひずみ速度、固相率などの従来手法では得られない定量データは、新たな物理モデルの構築やシミュレーションへの応用など学術的意義がある。また、本課題で取り上げるアーク溶接時での凝固割れは、実際の生産現場で直面している問題であり、凝固割れの予測や低減のための組織制御手法の提案など、基礎的な指針を提案できるとして工業的に重要な意義がある。

Report

(3 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • Research Products

    (12 results)

All 2019 2018

All Journal Article (4 results) (of which Open Access: 1 results,  Peer Reviewed: 1 results) Presentation (8 results) (of which Int'l Joint Research: 2 results)

  • [Journal Article] 高輝度X線(接合研~SPring-8)を利用した溶接・接合研究2019

    • Author(s)
      柳楽 知也, 藤井 英俊
    • Journal Title

      生産と技術

      Volume: 71 Pages: 18-21

    • Related Report
      2019 Annual Research Report
  • [Journal Article] 放射光X線を利用した炭素鋼のTIG溶接における凝固割れのその場観察2019

    • Author(s)
      柳楽知也
    • Journal Title

      溶接技術

      Volume: 11 Pages: 114-115

    • Related Report
      2019 Annual Research Report
  • [Journal Article] In situ observation of solidification cracking for stainless steel during TIG welding using synchrotron X-ray imaging2019

    • Author(s)
      T. Nagira, D. Yamashita, M. Kamai, H. Fujii
    • Journal Title

      Proceedings of the Visual-JW 2019 and WSE 2019

      Volume: 1 Pages: 9-10

    • Related Report
      2019 Annual Research Report
    • Open Access
  • [Journal Article] In-situ Observataion of Solidification Cracking during TIG Welding by X-ray Imaging2018

    • Author(s)
      D. Yamashita, T. Nagira, M. Kamai, Y. Aoki, H. Liu, H. Fujii
    • Journal Title

      Proceedings of 4th International Conference on Welding and Failure Analysis of Engineering Materials (WAFA-2018)

      Volume: W-3 Pages: 1-3

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Presentation] 高輝度X 線(接合研~SPring-8)を利用した溶接・接合研究2019

    • Author(s)
      柳楽 知也, 藤井 英俊
    • Organizer
      第16回産学連携シンポジウム
    • Related Report
      2019 Annual Research Report
  • [Presentation] In situ observation of solidification cracking for stainless steel during TIG welding using synchrotron X-ray imaging2019

    • Author(s)
      T. Nagira, D. Yamashita, M. Kamai, H. Fujii
    • Organizer
      Visual-JW 2019 and WSE 2019
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 放射光を利用したTIG溶接中の凝固割れの進展過程のその場観察2019

    • Author(s)
      柳楽知也、山下大輔、釜井正善、藤井英俊
    • Organizer
      2020年日本金属学会春期(第166回)講演大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] X線イメーシングを利用したAl-Cu合金のTIG溶接時に発生する凝固割れのその場観察2018

    • Author(s)
      山下 大輔、柳楽 知也、釜井 正善、青木 祥宏、劉 恢弘、藤井 英俊
    • Organizer
      溶接学会平成30年度春季全国大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 高輝度X線を利用したその場観察によるAl-Cu合金のTIG溶接で生じる凝固割れの形成機構の解明2018

    • Author(s)
      山下 大輔、柳楽 知也、釜井 正善、青木 祥宏、劉 恢弘、藤井 英俊
    • Organizer
      軽金属溶接協会2018年度年次講演大会
    • Related Report
      2018 Research-status Report
  • [Presentation] ステンレス鋼のTIG溶接時の凝固割れ2018

    • Author(s)
      山下 大輔、柳楽 知也、釜井 正善、青木 祥宏、劉 恢弘、藤井 英俊
    • Organizer
      溶接学会平成30年度秋季全国大会
    • Related Report
      2018 Research-status Report
  • [Presentation] TIG溶接時におけるステンレス鋼の凝固割れのその場観察2018

    • Author(s)
      山下 大輔、柳楽 知也、釜井 正善、青木 祥宏、劉 恢弘、藤井 英俊
    • Organizer
      日本鉄鋼協会第176回秋季講演大会
    • Related Report
      2018 Research-status Report
  • [Presentation] In-situ observation of solidification cracking during TIG welding by X-ray imaging2018

    • Author(s)
      D. Yamashita, T. Nagira, M. Kamai, Y. Aoki, H. Liu, H. Fujii
    • Organizer
      4th international conference on welding and failure analysis of engineering materials
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research

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Published: 2018-07-25   Modified: 2021-02-19  

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