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High efficiency chemical thinning and dicing process for SiC semiconductor substrate

Research Project

Project/Area Number 21246027
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionOsaka University

Principal Investigator

SANO Yasuhisa  大阪大学, 工学(系)研究科(研究院), 准教授 (40252598)

Project Period (FY) 2009-04-01 – 2013-03-31
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥43,290,000 (Direct Cost: ¥33,300,000、Indirect Cost: ¥9,990,000)
Fiscal Year 2012: ¥7,930,000 (Direct Cost: ¥6,100,000、Indirect Cost: ¥1,830,000)
Fiscal Year 2011: ¥7,930,000 (Direct Cost: ¥6,100,000、Indirect Cost: ¥1,830,000)
Fiscal Year 2010: ¥8,840,000 (Direct Cost: ¥6,800,000、Indirect Cost: ¥2,040,000)
Fiscal Year 2009: ¥18,590,000 (Direct Cost: ¥14,300,000、Indirect Cost: ¥4,290,000)
Keywords特殊加工 / 炭化ケイ素 / 薄化 / ダイシング / 大気圧プラズマ / PCVM / SiC / 無歪
Research Abstract

Silicon carbide (SiC) is a promising semiconductor material for energy-saving power devices. However, because of its high hardness and brittleness, few conventional machining methods can handle this material efficiently. A plasma chemical vaporization machining (PCVM) technique, which is plasma etching using atmospheric-pressure plasma, has been considered for thinning and dicing process of SiC substrates by using the newly-developed PCVM apparatus. As a result of thinning experiments, a maximum removal rate of 500 nm/min was obtained over the entire 2-inch 4H-SiC (0001) wafer. And as a result of basic cutting experiments, a maximum removal rate of more than 0.01 mm/min with a groove width of less than 0.2 mm was successfully achieved.

Report

(5 results)
  • 2013 Final Research Report ( PDF )
  • 2012 Annual Research Report
  • 2011 Annual Research Report
  • 2010 Annual Research Report
  • 2009 Annual Research Report
  • Research Products

    (45 results)

All 2014 2013 2012 2011 2010 2009 Other

All Journal Article (8 results) (of which Peer Reviewed: 8 results) Presentation (37 results) (of which Invited: 3 results)

  • [Journal Article] Dicing of SiC wafer by atmospheric-pressure plasma etching process with slit mask for plasma confinement2014

    • Author(s)
      Yasuhisa Sano, Hiroaki Nishikawa, Yu Okada, Kazuya Yamamura, Satoshi Matsuyama and Kazuto Yamauchi
    • Journal Title

      Materials Science Forum

      Volume: Vol.778-780 Pages: 759-762

    • DOI

      10.4028/www.scientific.net/msf.778-780.759

    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Thinning of a two-inch silicon carbide wafer by plasma chemical vaporization machining using a slit electrode2014

    • Author(s)
      Yu Okada, Hiroaki Nishikawa, Yasuhisa Sano, Kazuya Yamamura and Kazuto Yamauchi
    • Journal Title

      Materials Science Forum

      Volume: Vol.778-780 Pages: 750-753

    • DOI

      10.4028/www.scientific.net/msf.778-780.750

    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Basic experiment on atmospheric-pressure plasma etching with slit aperture for high-efficiency dicing of SiC wafer2013

    • Author(s)
      Yasuhisa Sano, Hiroaki Nishikawa, Kohei Aida, Chaiyapat Tangpatjaroen, Kazuya Yamamura, Satoshi Matsuyama and Kazuto Yamauchi
    • Journal Title

      Materials Science Forum

      Volume: Vol.740-742 Pages: 813-816

    • DOI

      10.4028/www.scientific.net/msf.740-742.813

    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Plasma Chemical Vaporization Machining of Silicon Carbide Wafer Using Flat-bar Electrode with Multiple Gas Nozzles2012

    • Author(s)
      Yasuhisa Sano, Kohei Aida, Hiroaki Nishikawa, Kazuya Yamamura, Satoshi Matsuyama, and Kazuto Yamauchi
    • Journal Title

      Advanced Materials Research

      Volume: Vol.497 Pages: 160-164

    • DOI

      10.4028/www.scientific.net/amr.497.160

    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Cutting of SiC Wafer by Atmospheric-Pressure Plasma Etching with Wire Electrode2012

    • Author(s)
      Yasuhisa Sano, Kohei Aida, Takehiro Kato, Kazuya Yamamura, Hidekazu Mimura, Satoshi Matsuyama and Kazuto Yamauchi
    • Journal Title

      Materials Science Forum

      Volume: Vol.717-720 Pages: 865-868

    • DOI

      10.4028/www.scientific.net/msf.717-720.865

    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Back-side Thinning of Silicon Carbide Wafer by Plasma Etching using Atmospheric-pressure Plasma2012

    • Author(s)
      Yasuhisa Sano, Kohei Aida, Hiroaki Nishikawa, Kazuya Yamamura, Satoshi Matsuyama, and Kazuto Yamauchi
    • Journal Title

      Key Engineering Materials

      Volume: Vol.516 Pages: 108-112

    • DOI

      10.4028/www.scientific.net/kem.516.108

    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Thinning of 2-inch SiC Wafer by Plasma Chemical Vaporization Machining Using Cylindrical Rotary Electrode2011

    • Author(s)
      Yasuhisa Sano
    • Journal Title

      Materials Science Forum

      Volume: 679-680 Pages: 481-484

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Thinning of SiC wafer by plasma chemical vaporization machining2010

    • Author(s)
      Yasuhisa Sano
    • Journal Title

      Materials Science Forum 645-648

      Pages: 857-860

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Presentation] Thinning of a Two-Inch SiC Wafer by Plasma Chemical Vaporization Machining Using a Slit Electrode2013

    • Author(s)
      Y. Okada
    • Organizer
      International Conference on Silicon Carbide and Related Materials 2013 (ICSCRM2013)
    • Place of Presentation
      Seagaia Convention Center (宮崎市)
    • Related Report
      2013 Final Research Report 2012 Annual Research Report
  • [Presentation] Dicing of SiC Wafer by Atmospheric-Pressure Plasma Etching Process with Slit Mask for Plasma Confinement2013

    • Author(s)
      Y. Sano
    • Organizer
      International Conference on Silicon Carbide and Related Materials 2013 (ICSCRM2013)
    • Place of Presentation
      Seagaia Convention Center (宮崎市)
    • Related Report
      2013 Final Research Report 2012 Annual Research Report
  • [Presentation] PCVM による2インチSiC 基板の全面加工2013

    • Author(s)
      岡田悠
    • Organizer
      2013年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京工業大学(目黒区)
    • Related Report
      2013 Final Research Report
  • [Presentation] PCVM (Plasma Chemical Vaporization Machining) による2インチSiC 基板の全面加工2013

    • Author(s)
      岡田 悠、西川央明、佐野泰久、山村和也、松山智至、山内和人
    • Organizer
      2013年度精密工学会春季大会 学術講演会
    • Place of Presentation
      東京工業大学 大岡山キャンパス(目黒区)
    • Related Report
      2012 Annual Research Report
  • [Presentation] スリット電極を用いたPCVM (Plasma Chemical Vaporization Machining)による2インチSiC基板の裏面薄化2013

    • Author(s)
      岡田悠、西川央明、佐野泰久、山村和也、松山智至、山内和人
    • Organizer
      SiC及び関連半導体研究 第22回講演会
    • Place of Presentation
      埼玉会館(さいたま市)
    • Related Report
      2012 Annual Research Report
  • [Presentation] 大気圧プラズマを用いたSiC及び関連材料の高能率無歪加工2012

    • Author(s)
      佐野泰久
    • Organizer
      学振「結晶加工と評価技術」第145委員会 第132回研究会
    • Place of Presentation
      明治大学(千代田区)
    • Year and Date
      2012-12-13
    • Related Report
      2013 Final Research Report
    • Invited
  • [Presentation] PCVM を用いた2インチSiC 基板の全面加工2012

    • Author(s)
      西川央明
    • Organizer
      2012年春季 第59回 応用物理学関係連合講演会
    • Place of Presentation
      早稲田大学
    • Year and Date
      2012-03-17
    • Related Report
      2013 Final Research Report
  • [Presentation] PCVM (Plasma Chemical Vaporization Machining)を用いた2インチSiC基板の全面加工2012

    • Author(s)
      西川央明
    • Organizer
      2012年春季第59回応用物理学関係連合講演会
    • Place of Presentation
      早稲田大学(招待講演)
    • Year and Date
      2012-03-17
    • Related Report
      2011 Annual Research Report
  • [Presentation] PCVM による2 インチSiC 基板の薄化-スリット電極の検討-2012

    • Author(s)
      西川央明
    • Organizer
      SiC 及び関連ワイドギャップ半導体研究会 第21回講演会
    • Place of Presentation
      大阪市中央公会堂(大阪市)
    • Related Report
      2013 Final Research Report
  • [Presentation] Basic experiment on atmospheric-pressure plasma etching with slit aperture for high-efficiency dicing of SiC wafer2012

    • Author(s)
      Y. Sano
    • Organizer
      9th European Conference on Silicon Carbide & Related Materials (ECSCRM2012)
    • Place of Presentation
      Saint-Petersburg (Russia)
    • Related Report
      2013 Final Research Report 2012 Annual Research Report
  • [Presentation] プラズマ発生領域制限マスクを用いたPCVM(Plasma Chemical Vaporization Machining) によるSiC基板の切断加工の検討2012

    • Author(s)
      西川央明、佐野泰久、会田浩平、岡田 悠、山村和也、松山智至、山内和人
    • Organizer
      2012年度精密工学会秋季大会 学術講演会
    • Place of Presentation
      九州工業大学 戸畑キャンパス(北九州市)
    • Related Report
      2012 Annual Research Report
  • [Presentation] PCVM (Plasma Chemical Vaporization Machining) による2インチSiC基板の薄化-スリット電極の検討-2012

    • Author(s)
      西川央明、佐野泰久、会田浩平、岡田 悠、山村和也、松山智至、山内和人
    • Organizer
      SiC 及び関連ワイドギャップ半導体研究会 第21 回講演会
    • Place of Presentation
      大阪市中央公会堂(大阪市)
    • Related Report
      2012 Annual Research Report
  • [Presentation] プラズマ発生領域制限マスクを用いたPCVMによるSiC 基板のダイシングの検討2011

    • Author(s)
      西川央明
    • Organizer
      SiC 及び関連ワイドギャップ半導体研究会 第20回講演会
    • Place of Presentation
      愛知県産業労働センター
    • Year and Date
      2011-12-08
    • Related Report
      2013 Final Research Report
  • [Presentation] プラズマ発生領域制限マスクを用いたPCVMによるSiC基板のダイシングの検討2011

    • Author(s)
      西川央明
    • Organizer
      SiC及び関連ワイドギャップ半導体研究会第20回講演会
    • Place of Presentation
      愛知県産業労働センター
    • Year and Date
      2011-12-08
    • Related Report
      2011 Annual Research Report
  • [Presentation] Plasma Chemical Vaporization Machining of Silicon Carbide Wafer Using Flat-bar Electrode with Multiple Gas Nozzles2011

    • Author(s)
      Yasuhisa Sano
    • Organizer
      The 8th CHINA-JAPAN Conference on Ultra-Precision Machining
    • Place of Presentation
      Hangzhou, China
    • Year and Date
      2011-11-21
    • Related Report
      2013 Final Research Report 2011 Annual Research Report
    • Invited
  • [Presentation] Back-Side Thinning of Silicon Carbide Wafer by Plasma Etching using Atmospheric-Pressure Plasma2011

    • Author(s)
      Y. Sano
    • Organizer
      4th International Conference of Asian Society for Precision Engineering and Nanotechnology
    • Place of Presentation
      Hong Kong, China
    • Year and Date
      2011-11-17
    • Related Report
      2013 Final Research Report 2011 Annual Research Report
  • [Presentation] Cutting of SiC substrates by atmospheric-pressure plasma etching with slit mask for plasma confinement2011

    • Author(s)
      H. Nishikawa
    • Organizer
      The 33rd International Symposium on Dry Process
    • Place of Presentation
      Kyoto Garden Palace
    • Year and Date
      2011-11-10
    • Related Report
      2013 Final Research Report 2011 Annual Research Report
  • [Presentation] PCVM による2インチSiC 基板の全面加工2011

    • Author(s)
      西川央明
    • Organizer
      2011年度精密工学会秋季大会学術講演会
    • Place of Presentation
      金沢大学
    • Year and Date
      2011-09-22
    • Related Report
      2013 Final Research Report
  • [Presentation] PCVM (Plasma Chemical Vaporization Machining)による2インチSiC基板の全面加工2011

    • Author(s)
      西川央明
    • Organizer
      2011年度精密工学会秋季大会学術講演会
    • Place of Presentation
      金沢大学
    • Year and Date
      2011-09-22
    • Related Report
      2011 Annual Research Report
  • [Presentation] Cutting of SiC Wafer by Atmospheric-Pressure Plasma Etching with Wire Electrode2011

    • Author(s)
      Yasuhisa Sano
    • Organizer
      International Conference on Silicon Carbide and Related Materials 2011
    • Place of Presentation
      Cleveland, USA
    • Year and Date
      2011-09-14
    • Related Report
      2013 Final Research Report 2011 Annual Research Report
  • [Presentation] プラズマ発生領域制限マスクを用いたPCVM(Plasma Chemical Vaporization Machining)によるSiC基板の切断加工の検討2011

    • Author(s)
      西川央明
    • Organizer
      精密工学会2011年度関西地方定期学術講演会
    • Place of Presentation
      兵庫県立大学
    • Year and Date
      2011-06-30
    • Related Report
      2011 Annual Research Report
  • [Presentation] Development of Chemical Processing Methods for Silicon Carbide Wafering and Device Processing2010

    • Author(s)
      Yasuhisa Sano
    • Organizer
      Third International Symposium on Atomically Controlled Fabrication Technology
    • Place of Presentation
      Osaka, Japan
    • Year and Date
      2010-11-26
    • Related Report
      2010 Annual Research Report
  • [Presentation] Development of Chemical Processing Methods for Silicon Carbide Wafering and Device Processing2010

    • Author(s)
      Yasuhisa Sano
    • Organizer
      Third International Symposium on Atomically Controlled Fabrication Technology
    • Place of Presentation
      Osaka
    • Year and Date
      2010-11-24
    • Related Report
      2013 Final Research Report
  • [Presentation] Thinning of SiC Wafer by Plasma Chemical Vaporization Machining2010

    • Author(s)
      Kohei Aida
    • Organizer
      Third International Symposium on Atomically Controlled Fabrication Technology
    • Place of Presentation
      Osaka, Japan
    • Year and Date
      2010-11-24
    • Related Report
      2010 Annual Research Report
  • [Presentation] PCVM による2インチSiC 基板の全面加工2010

    • Author(s)
      会田浩平
    • Organizer
      2010年度精密工学会秋季大会学術講演会
    • Place of Presentation
      名古屋
    • Year and Date
      2010-10-28
    • Related Report
      2013 Final Research Report
  • [Presentation] PCVM(Plasma Chemical Vaporization Machining)による2インチSiC基板の全面加工2010

    • Author(s)
      会田浩平
    • Organizer
      2010年度精密工学会秋季大会学術講演会
    • Place of Presentation
      名古屋
    • Year and Date
      2010-10-28
    • Related Report
      2010 Annual Research Report
  • [Presentation] PCVM を用いたSiC 基板の切断加工の検討―シャドウマスクを用いた切断加工の基礎検討―2010

    • Author(s)
      西川央明
    • Organizer
      SiC及び関連ワイドギャップ半導体研究会 第19回講演会
    • Place of Presentation
      つくば市
    • Year and Date
      2010-10-21
    • Related Report
      2013 Final Research Report
  • [Presentation] PCVM を用いた2インチSiC 基板の薄化2010

    • Author(s)
      会田浩平
    • Organizer
      SiC及び関連ワイドギャップ半導体研究会 第19回講演会
    • Place of Presentation
      つくば市
    • Year and Date
      2010-10-21
    • Related Report
      2013 Final Research Report
  • [Presentation] PCVM(Plasma Chemical Vaporization Machining)を用いた2インチSiC基板の薄化2010

    • Author(s)
      会田浩平
    • Organizer
      応用物理学会SiC及び関連ワイドギャップ半導体研究会第19回講演会
    • Place of Presentation
      つくば
    • Year and Date
      2010-10-21
    • Related Report
      2010 Annual Research Report
  • [Presentation] PCVM(Plasma Chemical Vaporization Machining)を用いたSiC基板の切断加工の検討 -シャドウマスクを用いた切断加工の基礎検討-2010

    • Author(s)
      西川央明
    • Organizer
      応用物理学会SiC及び関連ワイドギャップ半導体研究会 第19回講演会
    • Place of Presentation
      つくば
    • Year and Date
      2010-10-21
    • Related Report
      2010 Annual Research Report
  • [Presentation] Dicing of SiC wafer by atmospheric-pressure plasma etching process with wire electrode2010

    • Author(s)
      Yasuhisa Sano
    • Organizer
      The 16th International Conference on Crystal Growth
    • Place of Presentation
      Beijing, China
    • Year and Date
      2010-08-10
    • Related Report
      2013 Final Research Report 2010 Annual Research Report
  • [Presentation] Thinning of 2-inch SiC wafer by plasma chemical vaporization machining2010

    • Author(s)
      Yasuhisa Sano
    • Organizer
      The 8th European Conference on Silicon Carbide and Related Materials
    • Place of Presentation
      Oslo, Norway
    • Related Report
      2010 Annual Research Report
  • [Presentation] Dicing of SiC wafer by Plasma Chemical Vaporization Machining2009

    • Author(s)
      Kohei Aida
    • Organizer
      3rd International Conference of Asian Society for Precision Engineering and Nanotechnology
    • Place of Presentation
      北九州市
    • Year and Date
      2009-11-12
    • Related Report
      2009 Annual Research Report
  • [Presentation] Thinning of SiC wafer by plasma chemical vaporization machining2009

    • Author(s)
      Yasuhisa Sano
    • Organizer
      International Conference on Silicon Carbide and Related Materials 2009
    • Place of Presentation
      Nurnberg, Germany
    • Year and Date
      2009-10-14
    • Related Report
      2013 Final Research Report 2009 Annual Research Report
  • [Presentation] ワイヤー電極を用いたPCW (Plasma ChemicalVaporization Mchining)によるSiC基板の切断加工2009

    • Author(s)
      会田浩平
    • Organizer
      2009年度精密工学会秋季大会学術講演会
    • Place of Presentation
      神戸市
    • Year and Date
      2009-09-10
    • Related Report
      2009 Annual Research Report
  • [Presentation] PCVM (Plasma Chemical Vaporization Machining) による2インチSiC 基板の裏面薄化

    • Author(s)
      岡田 悠、西川央明、佐野泰久、山村和也、松山智至、山内和人
    • Organizer
      精密工学会 2013年度関西地方定期学術講演会
    • Place of Presentation
      大阪工業大学 大宮キャンパス(大阪市)
    • Related Report
      2012 Annual Research Report
  • [Presentation] 大気圧プラズマを用いたSiC及び関連材料の高能率無歪加工

    • Author(s)
      佐野泰久
    • Organizer
      学振「結晶加工と評価技術」第145委員会 第132回研究会
    • Place of Presentation
      明治大学 駿河台キャンパス(千代田区)
    • Related Report
      2012 Annual Research Report
    • Invited

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Published: 2009-04-01   Modified: 2019-07-29  

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