Development of Micro/meso-cale Forming Analysis

• Project/Area Number: 21560118
• Research Category: Grant-in-Aid for Scientific Research (C)
• Allocation Type: Single-year Grants
• Section: 一般
• Research Field: Production engineering/Processing studies
• Research Institution: Nagoya Institute of Technology
• Principal Investigator: MAKINO Takehiko 名古屋工業大学, 大学院・工学研究科, 助教 (70273315)
• Project Period (FY): 2009 – 2011
• Project Status: Completed (Fiscal Year 2011)
• Budget Amount: ¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000); Fiscal Year 2011: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000); Fiscal Year 2010: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000); Fiscal Year 2009: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
• Keywords: マイクロ・メゾスケール / 成形加工 / 結晶塑性解析 / 摩擦界面挙動 / 分子動力学解析

Research Abstract

A forming analysis method considering size effects of deformation and friction appearing in micro/meso-scale has been developed. Molecular dynamics calculations using interatomic potentials for tool/material interfaces that were determined by first principles electronic state calculation were used to estimate the friction coefficients for each crystallographic orientation of material surface. These friction coefficients were applied to the finiteelementpolycrystal-model method considering crystal plasticity. The developed method can analyze the effect of locally and historically different friction states on deformation anisotropy. For verification of this analysis method, a measuring method for adhesion process using contact potential difference and a direct measuring method for friction force acting at tool surface were also developed.

Research Products

• [Journal Article] Proposal of a Ball Burnishing Method with Forced Rotation (2011)
  • Author(s): Futamura, M., Ishitani, A., Makino, T. and Dohda, K.
  • Journal Title: Tribology Online Volume: 6 Pages: 199-206
  • NAID: 130000672347
  • Peer Reviewed
• [Journal Article] Frictional Behavior of Ball Rotation with Plastic Deformation (2011)
  • Author(s): Futamura, M., Ishitani, A., Makino, T. and Dohda, K.
  • Journal Title: Tribology Online Volume: 6 Pages: 193-198
  • Peer Reviewed
• [Journal Article] An investigation on bump formation in forming of micro dimple (2010)
  • Author(s): Cao, J., Dohda, K., Zhou, R., Makino, T. and Futamura, M.
  • Journal Title: Steel research international Volume: Vol.81, No.9 Pages: 1160-1164
  • Peer Reviewed
• [Journal Article] Micro-Dimple Forming for Inner Surface of Pipe (2010)
  • Author(s): Futamura, M., Dohda, K., Makino, T. and Suzuki, T.
  • Journal Title: Transactions of NAMRI/SME Volume: Vol.38 Pages: 515-522
  • Peer Reviewed
• [Journal Article] Micro-Dimple Forming for Inner Surface of Pipe (2010)
  • Author(s): Futamura M., Dohda K., Makino T., Suzuki T.
  • Journal Title: Transactions of North American Manufacturing Research Institution of SME Volume: 38 Pages: 515-522
  • Peer Reviewed
• [Journal Article] An investigation on bump formation in forming of micro dimple (2010)
  • Author(s): Cao J., Dohda K., Zhou R., Makino T. Futamura, M.
  • Journal Title: Steel research international Volume: 81 Pages: 1160-1164
  • Peer Reviewed
• [Journal Article] パイプ内面のマイクロデインプル加工法の開発 (2009)
  • Author(s): 二村優・堂田邦明・牧野武彦・鈴木哲哉
  • Journal Title: 塑性と加工 Volume: Vol.50, No.580 Pages: 434-438
  • Peer Reviewed
• [Journal Article] TRIBOCHARACTERISTIC OF COATED DIE AGAINST MAGNESIUM IN IRONING PROCESS (2009)
  • Author(s): Kuniaki Dohda, Takehiko Makino, Hideaki Katoh
  • Journal Title: Int J Mater Form Volume: Vol.2 Pages: 243-246
  • Peer Reviewed
• [Journal Article] Transactions of North American Manufacturing Research Institution of SME (2009)
  • Author(s): Takehiko Makino, Kuniaki Dohda, Akihiro Ishitani and Hualing Zhang
  • Journal Title: ANISOTROPY OF PLASTIC DEFORMATION IN MICRO/MESO-SCALE METAL FORMING. DEVELOPMENT OF TESTING METHOD Volume: vol.37 Pages: 333-340
  • Peer Reviewed
• [Journal Article] Anisotropy of Plastic Deformation in Micro/Meso-Scale Metal Forming-Development of Testing Method- (2009)
  • Author(s): Takehiko Makino, Kuniaki Dohda, Akihiro Ishitani, Hualing Zhang
  • Journal Title: Transactions of North American Manufacturing Research Institution of SME 37 Pages: 333-340
  • Peer Reviewed
• [Journal Article] Tribo-Characteristic of Coated Die against Magnesium in Ironing Process (2009)
  • Author(s): Kuniaki Dohda, Takehiko Makino, Hideaki Katoh
  • Journal Title: International Journal of Material Forming 2 Pages: 243-246
  • Peer Reviewed
• [Journal Article] Production of Small Pin by Micro/Meso-Scale Rotary Forming (2009)
  • Author(s): Hualing Zhang, Takehiko Makino, Kuniaki Dohda, Jian Cao
  • Journal Title: Materials Science Forum 614 Pages: 105-110
  • Peer Reviewed
• [Presentation] 原子論的モデルによる工具被膜の耐凝着性評価手法 (2011)
  • Author(s): 牧野武彦,ペニガラパティ・ジョセブ・アジェイ・アンリタラジ
  • Organizer: 第62回塑性加工連合講演会
  • Place of Presentation: 豊橋市
  • Year and Date: 2011-10-29
• [Presentation] 原子論的モデルによる工具被膜の耐凝着性評価手法 (2011)
  • Author(s): 牧野武彦, ペニガラパティ・ジョセフ・アジェイ・アンリタラジ(発表者)
  • Organizer: 第62回塑性加工連合講演会
  • Place of Presentation: 愛知県豊橋市
  • Year and Date: 2011-10-29
• [Presentation] Measurement of Mechanical Property of Material Formed in Micro/Meso-ScaleAnalysis of Micro/meso-Scale (2011)
  • Author(s): Takehiko Makino, Hin Yen Fung, Yutaro Fukui
  • Organizer: 4^<th> Asian Workshop on Nano/Micro Forming Technology
  • Place of Presentation: 豊橋市
  • Year and Date: 2011-10-27
• [Presentation] Measurement of Mechanical Property of Material Formed in Micro/Meso-ScaleAnalysis of Micro/meso-Scale (2011)
  • Author(s): Takehiko Makino, Hin Yen Fung(発表者), Yutaro Fukui
  • Organizer: 4^<th> Asian Workshop on Nano/Micro Forming Technology
  • Place of Presentation: 愛知県豊橋市
  • Year and Date: 2011-10-27
• [Presentation] 表面電位差測定による焼付き発生の検出 (2010)
  • Author(s): 牧野武彦,堂田邦明,菊地徹
  • Organizer: 第6回塑性加工連合講演会
  • Place of Presentation: 米沢市
  • Year and Date: 2010-10-16
• [Presentation] 接触界面の摩擦力直接測定法の開発 (2010)
  • Author(s): 堂田邦明,牧野武彦,高森庸平
  • Organizer: 第6回塑性加工連合講演会
  • Place of Presentation: 米沢市
  • Year and Date: 2010-10-16
• [Presentation] 表面電位測定による焼付き発生の検出 (2010)
  • Author(s): 牧野武彦, 堂田邦明, 菊地 徹
  • Organizer: 日本塑性加工学会 塑性加工連合講演会講演論文集(2010)101-102
  • Place of Presentation: 山形大学米沢キャンパス
  • Year and Date: 2010-10-16
• [Presentation] 接触界面の摩擦力直接測定法の開発 (2010)
  • Author(s): 堂田邦明, 牧野武彦, 高森庸平
  • Organizer: 日本塑性加工学会 塑性加工連合講演会講演論文集(2010)103-104
  • Place of Presentation: 山形大学米沢キャンパス
  • Year and Date: 2010-10-16
• [Presentation] Analysis of Micro/meso-Scale Forming considering Local Change in Friction Coefficient (2010)
  • Author(s): Takehiko Makino, Kuniaki Dohda, Man Kwan Ng
  • Organizer: 第6回塑性加工連合講演会
  • Place of Presentation: 米沢市
  • Year and Date: 2010-10-15
• [Presentation] Analysis of Micro/Meso-Scale Forming considering Local Change in Friction Coefficient (2010)
  • Author(s): 牧野武彦, 堂田邦明, 呉敏君
  • Organizer: 日本塑性加工学会 塑性加工連合講演会講演論文集(2010)77-78
  • Place of Presentation: 山形大学米沢キャンパス
  • Year and Date: 2010-10-15
• [Presentation] 焼付き発生機構の物理的要因 (2010)
  • Author(s): 牧野武彦
  • Organizer: 日本塑性加工学会第2回鍛造分科会工具表面ワークショップ・プロセストライボロジー分科会第125回研究会
  • Place of Presentation: 熊本市
  • Year and Date: 2010-03-02
• [Presentation] 焼付き発生メカニズムに関する原子論的アプローチ (2009)
  • Author(s): 牧里武彦
  • Organizer: 日本塑性加工学会鍛造分科会工具表面・CAE・高温精密鍛造研究班合同会議
  • Place of Presentation: 名古屋市
  • Year and Date: 2009-11-09
• [Presentation] 温間マグネシウム成形における工具被膜への凝着と摩擦係数の関係 (2009)
  • Author(s): 加藤英明(発表者),堂田邦明,牧野武彦,野沢照章
  • Organizer: 第60回塑性加工連合講演会
  • Place of Presentation: 長野市
  • Year and Date: 2009-11-02
• [Presentation] マイクロプレスを用いて成形した円錐形状の精度 (2009)
  • Author(s): 堂田邦明,牧野武彦,一木秀仁(発表者),笠原賢一
  • Organizer: 第60回塑性加工連合講演会
  • Place of Presentation: 長野市
  • Year and Date: 2009-11-01
• [Presentation] マイクロディンプル成形における金属表面の変形挙動 (2009)
  • Author(s): 二村優(発表者),堂田邦明,惣野武彦,鈴木哲哉
  • Organizer: 第60回塑性加工連合講演会
  • Place of Presentation: 長野市
  • Year and Date: 2009-11-01
• [Presentation] マイクロ・メゾ成形における工具・被加工材界面変形挙動の解析 (2009)
  • Author(s): 牧野武彦,堂田邦明,石川将之(発表者)
  • Organizer: 第60回塑性加工連合講演会
  • Place of Presentation: 長野市
  • Year and Date: 2009-11-01
• [Presentation] マイクロ・メゾ成形における工具・被加工材界面変形挙動の解析 (2009)
  • Author(s): 牧野武彦, 堂田邦明, 石川将之
  • Organizer: 日本塑性加工学会 塑性加工連合講演会講演論文集 (2009) 261-262
  • Place of Presentation: 信州大学工学部長野キャンパス
  • Year and Date: 2009-11-01
• [Presentation] 界面焼付き挙動の分子動力学解析 (2009)
  • Author(s): 牧野武彦
  • Organizer: 日本塑性加工学会プロセッシング計算力学分科会第25回セミナー
  • Place of Presentation: 名古屋市
  • Year and Date: 2009-09-11
• [Presentation] 加工履歴がマイクロ塑性変形の異方性に及ぼす影響 (2009)
  • Author(s): 牧野武彦(発表者),堂田邦明,石谷彰浩,張華玲
  • Organizer: 平成2年度塑性加工春季講演会
  • Place of Presentation: 京都市
  • Year and Date: 2009-05-31
• [Presentation] 加工履歴がマイクロ塑性変形の異方性に及ぼす影響 (2009)
  • Author(s): 牧野武彦, 堂田邦明, 石谷彰浩, 張華玲
  • Organizer: 日本塑性加工学会 塑性加工春季講演会講演論文集 (2009) 219-220
  • Place of Presentation: 京都大学吉田キャンパス
  • Year and Date: 2009-05-31
• [Presentation] 金属平面上のマイクロディンプル成形 (2009)
  • Author(s): 二村優(発表者),堂田邦明,牧野武彦,鈴木哲哉
  • Organizer: 平成2年度塑性加工春季講演会
  • Place of Presentation: 京都市
  • Year and Date: 2009-05-30
• [Book] Chapter 3-Modeling and Analysis at Micro-scales", Micro-Manufacturing, edited by Muammer Koc and Tugrul Ozel (2011)
  • Author(s): T. Makino and K. Dohda
  • Publisher: John Wiley & Sons Inc
• [Book] "Chapter 3-Modeling and Analysis at Micro-scales", Micro-Manufacturing, pp.43-70.(第3章担当)(edited by Muammer Koc and Tugrul Ozel) (2011)
  • Author(s): T.Makino, K.Dohda
  • Total Pages: 388
  • Publisher: John Wiley & Sons Inc