Fabrication of ultraprecision aspherical molds on high-strengthmaterials by tool-swinging cutting with nanoparticle lubrication

• Project/Area Number: 22360055
• Research Category: Grant-in-Aid for Scientific Research (B)
• Allocation Type: Single-year Grants
• Section: 一般
• Research Field: Production engineering/Processing studies
• Research Institution: Keio University (2012); Tohoku University (2010-2011)
• Principal Investigator: YAN Jiwang 慶應義塾大学, 理工学部, 教授 (40323042)
• Project Period (FY): 2010 – 2012
• Project Status: Completed (Fiscal Year 2012)
• Budget Amount: ¥19,110,000 (Direct Cost: ¥14,700,000、Indirect Cost: ¥4,410,000); Fiscal Year 2012: ¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000); Fiscal Year 2011: ¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000); Fiscal Year 2010: ¥11,310,000 (Direct Cost: ¥8,700,000、Indirect Cost: ¥2,610,000)
• Keywords: 超精密切削 / 金型加工 / 工具摩耗 / ナノ粒子潤滑 / ダイヤモンド工具 / 硬脆材料 / 非球面 / 光学部品

Research Abstract

A tool-swinging method was proposed to reduce tool wear indiamond turning of high-strength mold materials. The swinging of a round-nosed diamondtool was driven by a B-axis rotary table of the machine the center of which was consistentwith the tool curvatu

Research Products

• [Journal Article] Micro-cutting characteristics of EDM fabricated high-precision polycrystalline diamond tools (2013)
  • Author(s): Zhang, H. Peng, J. Yan
  • Journal Title: International Journal of Machine Tools and Manufacture Volume: 65 Pages: 99-106
  • DOI: 10.1016/j.ijmachtools.2012.10.007
  • Peer Reviewed
• [Journal Article] Crystallographic effect on subsurface damage formation in silicon microcutting (2012)
  • Author(s): J. Yan, T. Asami, H. Harada, T. Kuriyagawa
  • Journal Title: CIRP Annals - Manufacturing Technology Volume: 61 Issue: 1 Pages: 131-134
  • DOI: 10.1016/j.cirp.2012.03.070
  • Peer Reviewed
• [Journal Article] Manufacturing Structured Surface by Combining Microindentation and Ultraprecision Cutting (2012)
  • Author(s): J.Yan, A.Horikoshi, T.Kuriyagawa, Y.Fukushima
  • Journal Title: CIRP Journal of Manufacturing Science and Technology Volume: 5 Issue: 1 Pages: 41-47
  • DOI: 10.1016/j.cirpj.2011.08.004
  • Peer Reviewed
• [Journal Article] Effectof Nanoparticle Lubrication in DiamondTurning of Reaction-Bonded SiC (2011)
  • Author(s): J. Yan, Z. Zhang, and T. Kuriyagawa
  • Journal Title: International Journal of AutomationTechnology Volume: 5, 3 Pages: 307-312
  • Peer Reviewed
• [Journal Article] Study ontool wear characteristics in diamond turningof reaction-bonded silicon carbide (2011)
  • Author(s): Z. Zhang, J. Yan, and T. Kuriyagawa
  • Journal Title: International Journal of AdvancedManufacturing Technology Volume: 57, 1 Pages: 117-125
  • Peer Reviewed
• [Journal Article] Effect of Nanoparticle Lubrication in Diamond Turning of Reaction-Bonded SiC (2011)
  • Author(s): J.Yan, Z.Zhang, T.Kuriyagawa
  • Journal Title: International Journal of Automation Technology Volume: 5 Pages: 307-312
  • Peer Reviewed
• [Journal Article] Study on tool wear characteristics in diamond turning of reaction-bonded silicon carbide (2011)
  • Author(s): Z.Zhang, J.Yan, T.Kuriyagawa
  • Journal Title: International Journal of Advanced Manufacturing Technology Volume: 57 Issue: 1-4 Pages: 117-125
  • DOI: 10.1007/s00170-011-3289-3
  • Peer Reviewed
• [Journal Article] Tool-Swinging Cutting of BinderlessTungsten Carbide (2010)
  • Author(s): Z. Zhang, J. Yan, and T. Kuriyagawa
  • Journal Title: Advanced MaterialsResearch Volume: Vol. 139-141 Pages: 727-730
  • Peer Reviewed
• [Journal Article] Toolwear control in diamond turning ofhigh-strength mold materials by means oftool swinging (2010)
  • Author(s): J. Yan, Z. Zhang, and T. Kuriyagawa
  • Journal Title: CIRP Annals - ManufacturingTechnology Volume: 59, 1 Pages: 109-112
  • Peer Reviewed
• [Journal Article] Tool wear control in diamond turning of high-strength mold materials by means of tool swinging (2010)
  • Author(s): J.Yan, Z.Zhang, T.Kuriyagawa
  • Journal Title: CIRP Annals-Manufacturing Technology Volume: 59 Pages: 109-112
  • Peer Reviewed
• [Journal Article] Tool-Swinging Cutting of Binderless Tungsten Carbide (2010)
  • Author(s): Zhiyu ZHANG, Jiwang YAN, Tsunemoto KURIYAGAWA
  • Journal Title: Advanced Materials Research Volume: 139-141 Pages: 727-730
  • Peer Reviewed
• [Presentation] MEMS応用を指向した超精密マイクロファブリケーションおよび加工欠陥の低減・修復技術 (2012)
  • Author(s): 閻紀旺
  • Organizer: 次世代マイクロファブリケーション技術研究会・セミナー(第10回精密加工プロセス研究会)
  • Place of Presentation: 福岡(招待講演)
  • Year and Date: 2012-02-22
• [Presentation] Fabrication of Thin-Film Fresnel Optics by Combining Diamond Turning and MEMS Techniques (2012)
  • Author(s): J. Yan, K. Watanabe, Y. Nakagawa
  • Organizer: 3rd CIRP Conference on Process Machine Interactions (3rd PMI)
  • Place of Presentation: Nagoya
• [Presentation] 単結晶材料の超精密マイクロ切削加工および光学ガラスの微細転写成形 (2012)
  • Author(s): 閻 紀旺
  • Organizer: 第30回マイクロ加工シンポジウム
  • Place of Presentation: 東京
  • Invited
• [Presentation] 硬脆材料の超精密切削技術 (2012)
  • Author(s): 閻 紀旺
  • Organizer: 精密工学会切削専門委員会
  • Place of Presentation: 東京
  • Invited
• [Presentation] 硬脆材料の超精密切削加工 (2012)
  • Author(s): 閻 紀旺
  • Organizer: 精密工学会生産技術特別セミナー
  • Place of Presentation: 大阪
  • Invited
• [Presentation] 曲面,微細形状,機能性材料の超精密加工の動向(キーノート) (2011)
  • Author(s): 閻紀旺
  • Organizer: 2011年度精密工学会春季大会学術講演会
  • Place of Presentation: 東京(招待講演)
  • Year and Date: 2011-03-16
• [Presentation] Effect of Nanoparticle Lubrication in Diamond Turning of Reaction-Bonded SiC (2010)
  • Author(s): J.Yan, Z.Zhang, T.Kuriyagawa
  • Organizer: The 4th CIRP International Conference on High Performance Cutting (CIRP-HPC2010)
  • Place of Presentation: Gifu
• [Presentation] ナノ粒子潤滑援用工具揺動切削法による硬脆材料の超精密切削 (2010)
  • Author(s): 張志宇, 閻紀旺, 厨川常元
  • Organizer: 日本機械学会第8回生産加工・工作機械部門講演会
  • Place of Presentation: 岡山