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Study on debris-less grinding for environmental machining

Research Project

Project/Area Number 22560108
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionNagoya Institute of Technology

Principal Investigator

NAKAMURA Takashi  名古屋工業大学, 工学研究科, 教授 (40135314)

Co-Investigator(Kenkyū-buntansha) ITOIGAWA Fumihiro  名古屋工業大学, 工学研究科, 准教授 (20252306)
早川 伸哉  名古屋工業大学, 工学(系)研究科(研究院), 准教授 (10314080)
Co-Investigator(Renkei-kenkyūsha) HAYAKAWA Shinya  名古屋工業大学, 工学研究科, 准教授 (10314080)
Project Period (FY) 2010 – 2012
Project Status Completed (Fiscal Year 2012)
Budget Amount *help
¥4,550,000 (Direct Cost: ¥3,500,000、Indirect Cost: ¥1,050,000)
Fiscal Year 2012: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2011: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2010: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Keywords機械工学 / 生産工学 / 加工学 / 研削加工 / 加工くず / 吸引 / 加工屑 / ミスト状加工液 / 研削性能 / 超砥粒砥石 / 環境対応研削 / クリーン環境
Research Abstract

Fiscal 2010: About 100% trapping rate can be obtained at centre of 15 mm disk width in experimental results for suctioning of grinding debris. But total suctioning efficiency is about 80%, because the suctioning power can not extend to axial direction.
Fiscal 2011: A new suctioning mechanism is developed, where negative pressure is generated by compressed air flow. This mechanism show superior results, compared with the last year equipment
Fiscal 2012: A grinding disk with electrodeposition diamond is prepared and actual grinding tests are conducted for several experimental conditions. The efficiency of MQL(Minimum Quantity Lubrication) is studied, where temperature increase of machined parts is measured, grinding debris is observed by a microscope, and surface roughness is measured.

Report

(4 results)
  • 2012 Annual Research Report   Final Research Report ( PDF )
  • 2011 Annual Research Report
  • 2010 Annual Research Report
  • Research Products

    (13 results)

All 2013 2012 2011 2010 Other

All Journal Article (5 results) (of which Peer Reviewed: 2 results) Presentation (6 results) Remarks (2 results)

  • [Journal Article] Effect of Bubble Coalescence on Material Removal Rate in Electrical Discharge Machining Process2013

    • Author(s)
      S. Hayakawa, S. Yamada, F. Itoigawa, T. Nakamura, T. Kitamura, M. Yamanaka
    • Journal Title

      International Journal of Electrical Machinig, Reviewed

      Volume: No.16 Pages: 33-39

    • NAID

      10027975365

    • Related Report
      2012 Final Research Report
  • [Journal Article] Prevention of Depth-of-Cut Notch Wear in CBN Tool Edge by Controlling Built-up Edge2011

    • Author(s)
      Hiroki Kiyota, Fumihiro Itoigawa, Atsushi Kakihara, Takashi Nakamura
    • Journal Title

      International Journal of Automation Technology, Reviewed

      Volume: Vol. 5, No. 3 Pages: 324-328

    • Related Report
      2012 Final Research Report
  • [Journal Article] Prevention of Depth-of-Cut Notch Wear in CBN Tbol Edge by Controlling Built-up Edge2011

    • Author(s)
      Hiroki Kiyota, Fumihiro Itoigawa, Atsushi Kakihara, Takashi Nakamura
    • Journal Title

      International Journal of Automation Technology

      Volume: 5巻3号 Pages: 324-328

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Bubble Coalescence on Material Removal Rate in Electrical Discharge Machining Process2011

    • Author(s)
      S.Hayakawa, S.Yamada, F.Itoigawa, T.Nakamura, T.Kitamura, M.Yamanaka
    • Journal Title

      International Journal of Electrical Machining

      Volume: No.16 Pages: 33-39

    • NAID

      10027975365

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] ものづくりを取り巻く現在の環境2010

    • Author(s)
      中村隆
    • Journal Title

      砥粒加工学会誌

      Volume: 54巻7号 Pages: 393-396

    • NAID

      10026792981

    • Related Report
      2010 Annual Research Report
  • [Presentation] デブリレス研削加工システムの研究2013

    • Author(s)
      鹿島康聖,水野礼人,糸魚川文広,中村隆
    • Organizer
      ABTEC2013
    • URL

      http://tribo.web.nitech.ac.jp/index.html

    • Related Report
      2012 Final Research Report
  • [Presentation] CFRP切削における工具刃先のセルフシャープニング機構に関する基礎研究2013

    • Author(s)
      前川 覚・早川伸哉・糸魚川文広・中村 隆(代表者)
    • Organizer
      2013年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京工業大学
    • Related Report
      2012 Annual Research Report
  • [Presentation] 工作機械主軸を切り屑の搬送路とする吸引加工システムにおける主軸内部の切り屑挙動2012

    • Author(s)
      大鷹将輝・糸魚川文広・中村 隆(代表者)
    • Organizer
      2012年度精密工学会秋季大会学術講演会
    • Place of Presentation
      九州工業大学
    • Related Report
      2012 Annual Research Report
  • [Presentation] 圧縮空気を利用したデブリレス研削加工システムの開発2012

    • Author(s)
      鹿島康聖・水野礼人・糸魚川文広・中村 隆(代表者)
    • Organizer
      2012年度精密工学会秋季大会学術講演会
    • Place of Presentation
      九州工業大学
    • Related Report
      2012 Annual Research Report
  • [Presentation] デブリレス研削加工の研究2011

    • Author(s)
      原直輝, 中村隆, 糸魚川文広, 早川伸哉
    • Organizer
      2011年度精密工学会春季大会学術講演会講演論文集
    • Place of Presentation
      東洋大学
    • Year and Date
      2011-03-14
    • Related Report
      2010 Annual Research Report
  • [Presentation] デブリレス研削加工の研究2011

    • Author(s)
      原直輝,中村隆,糸魚川文広,早川伸哉
    • Organizer
      2011年度精密工学会春季大会学術講演会講演論文集,CD-ROM
    • Related Report
      2012 Final Research Report
  • [Remarks]

    • URL

      http://researcher.nitech.ac.jp/html/305_ja.html?l=ja&k=%E4%B8%AD%E6%9D%91&o=title-a&p=1

    • Related Report
      2011 Annual Research Report
  • [Remarks]

    • URL

      http://tribo.web.nitech.ac.jp/index.html

    • Related Report
      2010 Annual Research Report

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Published: 2010-08-23   Modified: 2025-11-18  

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