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Research on the mechanism of friction based welding using single crystal aluminum

Research Project

Project/Area Number 23360324
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionUniversity of Toyama

Principal Investigator

SHIBAYANAGI Toshiya  富山大学, 大学院理工学研究部(工学), 教授 (10187411)

Co-Investigator(Kenkyū-buntansha) TAKAHASHI Makoto  大阪大学, 接合科学研究所, 講師 (10294133)
Project Period (FY) 2011-04-01 – 2014-03-31
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥19,110,000 (Direct Cost: ¥14,700,000、Indirect Cost: ¥4,410,000)
Fiscal Year 2013: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Fiscal Year 2012: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Fiscal Year 2011: ¥13,910,000 (Direct Cost: ¥10,700,000、Indirect Cost: ¥3,210,000)
Keywords単結晶 / アルミニウム / 摩擦攪拌スポット接合 / 摩擦圧接 / 可視化 / 数値シミュレーション / 温度分布 / アルミニウム合金 / 塑性流動 / 透明流体 / 非ニュートン流体 / PIV / 単結晶アルミニウム / 結晶方位分布 / 高温変形 / 温度 / 応力 / ひずみ速度
Research Abstract

Friction Stir Spot Welding (FSSW) and Friction Welding (FW) have been investigated in terms of metal flow based on materials science. FSSW experiments adopted single crystal pure aluminum sheets clearly showed there were two distinct deformation modes such as compression and shear. Additionally, the deformation modes varied depending on the locations in the specimen. Visualization of metal flow during FSSW found a similar shape of flowing regions and the PIV analysis on the video-taped images revealed complex strain fields around the tool, such as shear, tension and compression. FW of aluminum alloy revealed both compression and shear deformation, which affected the resulting joint microstructure. The numerical simulation of temperature distribution yielded a heterogeneous distribution of temperature around the joint interface, which was concluded to cause the diversity of deformation mode in the welding process based on the friction phenomenon.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Annual Research Report
  • 2011 Annual Research Report
  • Research Products

    (23 results)

All 2013 2012 2011 Other

All Journal Article (2 results) Presentation (21 results) (of which Invited: 4 results)

  • [Journal Article] 混合感温液晶法における色温度較正法2013

    • Author(s)
      山根岳志, 谷口拓弥, 吉田正道, 柴柳敏哉
    • Journal Title

      化学工学論文集

      Volume: Vol.39-4 Pages: 1-7

    • NAID

      10031188062

    • Related Report
      2013 Final Research Report
  • [Journal Article] Friction Stir Spot Welding of Pure Aluminum Sheet in View of High Temperature Deformation2011

    • Author(s)
      Shibayanagi Toshiya, Mizushima Kenzo, Yoshikawa Shyuhei, Ikeuchi Kenji
    • Journal Title

      Transactions of JWRI

      Volume: 40 Pages: 1-5

    • NAID

      120004845585

    • Related Report
      2011 Annual Research Report
  • [Presentation] 二重拡散成層対流に伴う不安定現象に関するPIV 解析2013

    • Author(s)
      山根岳志,磯部晴菜,吉田正道,柴柳敏哉
    • Organizer
      スマートプロセス学会春季総合学術講演会
    • Place of Presentation
      大阪大学荒田記念館
    • Year and Date
      2013-05-22
    • Related Report
      2013 Final Research Report
  • [Presentation] 透明作動流体による摩擦攪拌スポット接合における塑性流動の可視化2013

    • Author(s)
      永栄一喜,柴柳敏哉,渡邊裕一,山根岳志,吉田正道
    • Organizer
      一般社団法人溶接学会 平成25年度秋季全国大会
    • Place of Presentation
      岡山理科大学
    • Related Report
      2013 Final Research Report
  • [Presentation] 感温液晶 PIV を用いた二重拡散境界面の構造解析2013

    • Author(s)
      山根岳志,磯部晴菜,谷口拓弥,吉田正道,柴柳敏哉
    • Organizer
      化学工学会第78年会
    • Place of Presentation
      大阪大学豊中キャンパス(大阪府豊中市)
    • Related Report
      2013 Final Research Report
  • [Presentation] Visualization of Metal Flow in Friction Stir Spot Welding with Particle Image Velocimetry (PIV)2013

    • Author(s)
      T.Yamane, H.Watanabe, K.Nagae, T.Shibayanagi and M.Yoshida
    • Organizer
      International Joint Symposium on Joining and Welding (IJS-JW2013)
    • Place of Presentation
      Hotel Hankyu Expo, Osaka, Japan
    • Related Report
      2013 Annual Research Report 2013 Final Research Report
  • [Presentation] Metal Flow in Friction Stir Spot Welding and its Visualization Utilizing Particle Image Velocimetry2013

    • Author(s)
      T.Yamane, K.Nagae, H.Watanabe, T.Shibayanagi and M.Yoshida
    • Organizer
      8th International Conference on the Physical Properties and Application of Advanced Materials (ICPMAT2013)
    • Place of Presentation
      Shandong University Academic Center (Weihai Campus), Weihai, P.R.China
    • Related Report
      2013 Final Research Report
  • [Presentation] Metal Flow in Friction Stir Spot Welding and its Visualization Utilizing Particle Image Velocimetry2013

    • Author(s)
      T.Yamane, K.Nagae, H.Watanabe, T.Shibayanagi and M.Yoshida
    • Organizer
      International Conference on the Physical Properties and Application of Advanced Materials (ICPMAT2013)
    • Place of Presentation
      Shandong University Academic Center (Weihai Campus), Weihai, P.R.China
    • Related Report
      2013 Annual Research Report
  • [Presentation] 混合感温液晶法における色温度較正法2012

    • Author(s)
      谷口拓弥,山根岳志,吉田正道,柴柳敏哉
    • Organizer
      スマートプロセス学会 秋季総合学術講演会
    • Place of Presentation
      大阪大学荒田記念館
    • Year and Date
      2012-11-14
    • Related Report
      2013 Final Research Report
  • [Presentation] ポリエチレンの摩擦攪拌スポット接合挙動2012

    • Author(s)
      平 博仁,青木秀憲,柴柳敏哉,溶接学会
    • Organizer
      平成 24年度秋季全国大会
    • Place of Presentation
      奈良商工会議所(奈良市)
    • Year and Date
      2012-09-28
    • Related Report
      2013 Final Research Report
  • [Presentation] 摩擦攪拌接合における塑性流動2012

    • Author(s)
      柴柳敏哉
    • Organizer
      第90回軽金属シンポジウム「軽金属材料の摩擦攪拌接合(FSW)」一般社団法人軽金属学会主催
    • Place of Presentation
      日本大学理工学部駿河台キャンパス
    • Year and Date
      2012-09-14
    • Related Report
      2013 Final Research Report
  • [Presentation] アルミニウムの先進プロセッシング-摩擦撹拌接合とレーザ局所熱処理-2012

    • Author(s)
      柴柳敏哉
    • Organizer
      軽金属学会北陸支部 平成 24年度春期講演会
    • Place of Presentation
      富山大学工学部大会議室
    • Year and Date
      2012-06-15
    • Related Report
      2013 Final Research Report
    • Invited
  • [Presentation] 2 種の感温液晶を用いた温度場計測2012

    • Author(s)
      谷口拓弥,山根岳志,吉田正道
    • Organizer
      第49回日本伝熱シンポジウム
    • Place of Presentation
      富山国際会議場他
    • Related Report
      2013 Final Research Report
  • [Presentation] Visualization of Metal Flow in Friction Stir Spot Welding using Translucent Materials2012

    • Author(s)
      T.Yamane, K.Nagae, H.Watanabe, T.Shibayanagi and M.Yoshida
    • Organizer
      Visual-JW 2012
    • Place of Presentation
      Hotel Hankyu Expo, Osaka, Japan
    • Related Report
      2013 Final Research Report
  • [Presentation] Double-diffusive convection during crystal growth in a supersaturated solution2012

    • Author(s)
      T. Yamane, M. Yoshida and T. Shibayanagi
    • Organizer
      Visual-JW 2012
    • Place of Presentation
      Hotel Hankyu Expo, Osaka, Japan
    • Related Report
      2013 Final Research Report
  • [Presentation] Metal Flow and High Temperature Deformation during Friction Stir Spot Welding of Pure Aluminum2012

    • Author(s)
      Toshiya Shibayanagi and Takeshi Yamane
    • Organizer
      7th International Conference on the Physical Properties and Application of Advanced MATerials(ICPMAT2012)
    • Place of Presentation
      Trondheim, Norway
    • Related Report
      2013 Final Research Report 2012 Annual Research Report
  • [Presentation] Visualization of Metal Flow in Friction Stir Spot Welding using Translucent Materials2012

    • Author(s)
      T.Yamane, K.Nagae, H.Watanabe, T.Shibayanagi and M.Yoshida
    • Organizer
      Visual-JW 2012,
    • Place of Presentation
      Hotel Hankyu Expo, Osaka, Japan
    • Related Report
      2012 Annual Research Report
  • [Presentation] 異材摩擦攪拌接合における塑性流動と攪拌部組織2011

    • Author(s)
      柴柳敏哉
    • Organizer
      一般社団法人軽金属学会
    • Place of Presentation
      早稲田大学
    • Year and Date
      2011-11-13
    • Related Report
      2011 Annual Research Report
  • [Presentation] 混合感温液晶法における色温度較正法

    • Author(s)
      谷口拓弥,山根岳志,吉田正道,柴柳敏哉
    • Organizer
      スマートプロセス学会 秋季総合学術講演会
    • Place of Presentation
      大阪大学荒田記念館
    • Related Report
      2012 Annual Research Report
  • [Presentation] 摩擦攪拌接合における塑性流動

    • Author(s)
      柴柳敏哉
    • Organizer
      一般社団法人軽金属学会 第90回軽金属シンポジウム「軽金属材料の摩擦攪拌接合(FSW)」
    • Place of Presentation
      日本大学理工学部駿河台キャンパス
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Presentation] アルミニウムの先進プロセッシング -摩擦撹拌接合とレーザ局所熱処理-

    • Author(s)
      柴柳敏哉
    • Organizer
      軽金属学会北陸支部 平成24年度春期講演会
    • Place of Presentation
      富山大学工学部大会議室
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Presentation] 溶接・接合における移動現象問題 -遅れ破壊ならびに異材界面反応-

    • Author(s)
      柴柳敏哉
    • Organizer
      富山大学材料研究会
    • Place of Presentation
      富山大学工学部
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Presentation] ポリエチレンの摩擦攪拌スポット接合挙動

    • Author(s)
      平 博仁,青木秀憲,柴柳敏哉
    • Organizer
      溶接学会 平成24年度秋季全国大会
    • Place of Presentation
      奈良商工会議所(奈良市)
    • Related Report
      2012 Annual Research Report

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Published: 2011-04-06   Modified: 2019-07-29  

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