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Realization of non-lubricated sliding between polymer gasket and cylinder by using controlling surface mechanical property of material

Research Project

Project/Area Number 23760695
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Material processing/treatments
Research InstitutionNagoya University

Principal Investigator

KOUSAKA Hiroyuki  名古屋大学, 工学研究科, 准教授 (90362318)

Project Period (FY) 2011 – 2012
Project Status Completed (Fiscal Year 2012)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2012: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2011: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Keywords高分子材料 / ガスケット / シリンダー / 内面 / DLC / しゅう動 / フッ化 / シリンダ―型しゅう動機器 / 無潤滑 / 低抵抗 / フッ素化処理 / バレル / 注射器 / 高分子 / 表面改質 / 摩擦制御
Research Abstract

In cylindrical sliding components such as syringe and shock -absorber, technology to decrease friction between a polymeric gasket and relatively rigid cylinder without using lubricants is required. In this work, we tried to show the possibility of non -lubricated motion of such cylindrical sliding components, where 1. Elastic modulus increase of gasket surface with high-density plasma treatment, 2. Surface fluorination of polymeric gasket using PFPE and UV irradiation, and 3. Internal DLC coating, which had been developed in our laboratory, were considered to be employed. As a result, we successfully demonstrated the smooth motion of non-lubricated plastic syringe (PP barrel vs Thermo-plastic elastomer gasket) by employing 1 and 4. Minimum design change of gasket shape, where seal capability was also satisfied. Furthermore, monitoring technique to achieve uniform distribution in internal DLC coating was established.

Report

(3 results)
  • 2012 Annual Research Report   Final Research Report ( PDF )
  • 2011 Research-status Report
  • Research Products

    (34 results)

All 2013 2012 2011 Other

All Journal Article (13 results) (of which Peer Reviewed: 10 results) Presentation (18 results) (of which Invited: 2 results) Patent(Industrial Property Rights) (3 results)

  • [Journal Article] 加熱冷却過程におけるDLC膜のはく離発生メカニズムの解明2013

    • Author(s)
      三宮大輝,上坂裕之,野老山貴行,梅原徳次
    • Journal Title

      日本機械学会論文集(C編)

      Volume: Vol.79 Pages: 858-865

    • NAID

      130003374975

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] Observation of Source Gas Depletion in Narrow Metal Tube During Internal Diamond-Like Carbon Coating with Microwaves2013

    • Author(s)
      Ryosuke Matsui, Kazunori Mori, Hiroyuki Kousaka, Noritsugu Umehara
    • Journal Title

      Diamond and Related Mayterials

      Volume: Vol.31 Pages: 72-80

    • Related Report
      2012 Annual Research Report 2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] カーボンファイバーの摩擦特性に及ぼすプラズマ照射の影響2013

    • Author(s)
      三宮大輝,梅原徳次,野老山貴行,上坂裕之
    • Journal Title

      日本機械学会論文集(C編)

      Volume: 未決定

    • NAID

      130003375065

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] シリコーンオイルフリー注射器実現のための光化学的フッ素化処理ガスケットの最適化2013

    • Author(s)
      小椋東吾,宇佐美恵佑,上坂裕之,梅原徳次,野老山貴行
    • Journal Title

      日本機械学会論文集(C編)

      Volume: 未決定

    • NAID

      130003375123

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Clarification of Peeling off Mechanism of DLC Film during Heating/Cooling Process2013

    • Author(s)
      三宮大輝,上坂裕之,野老山貴行,梅原徳次
    • Journal Title

      TRANSACTIONS OF THE JAPAN SOCIETY OF MECHANICAL ENGINEERS Series C

      Volume: 79 Issue: 799 Pages: 858-865

    • DOI

      10.1299/kikaic.79.858

    • NAID

      130003374975

    • ISSN
      0387-5024, 1884-8354
    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Internal DLC coating of narrow metal tubes using high-density near plasma sustained by microwaves propagating along plasma-sheath interfaces2013

    • Author(s)
      Hiroyuki Kousaka, Kazunori Mori, Noritsugu Umehara, Noboru Tamura, Toyohiko Shindo
    • Journal Title

      Surface and Coatings Technology

      Volume: 未決定 Pages: 65-70

    • DOI

      10.1016/j.surfcoat.2012.04.095

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Surface Modification of Surface Wave-Excited Plasma Treated Chloride-Isobutene Rubber for Adhesion Reduction2012

    • Author(s)
      Jong-Hyoung Kim, Hiroyuki Kousaka, NoritsuguUmehara, Mamoru Shimada, and Mitsuru Hasegawa
    • Journal Title

      Journal of Materials and Manufacturing Processes

      Volume: Vol.27 Pages: 1257-1261

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] ミリメートルサイズの細穴内面形状へのプラズマ成膜2012

    • Author(s)
      上坂 裕之
    • Journal Title

      砥粒加工学会誌

      Volume: Vol.56 Pages: 90-93

    • NAID

      10030194639

    • Related Report
      2012 Final Research Report
  • [Journal Article] Surface Modification of Surface Wave-Excited Plasma Treated Chloride-Isobutene Rubber for Adhesion Reduction2012

    • Author(s)
      Jong-Hyoung Kim, Hiroyuki Kousaka, Noritsugu Umehara, Mamoru Shimada, and Mitsuru Hasegawa
    • Journal Title

      Journal of Materials and Manufacturing Processes

      Volume: 27 Issue: 11 Pages: 1257-1261

    • DOI

      10.1080/10426914.2012.663123

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] なじみ促進によるカーボン系硬質膜の超低摩擦化2012

    • Author(s)
      梅原徳次,上坂裕之,野老山貴行
    • Journal Title

      機械の研究

      Volume: 64 Pages: 677-681

    • NAID

      40019394242

    • Related Report
      2012 Annual Research Report
  • [Journal Article] ミリメートルサイズの細穴内面形状へのプラズマ成膜2012

    • Author(s)
      上坂 裕之
    • Journal Title

      砥粒加工学会誌

      Volume: 56 Pages: 90-93

    • NAID

      10030194639

    • Related Report
      2011 Research-status Report
  • [Journal Article] シリコーンオイルフリー注射器実現のための光化学的フッ素化処理ガスケットの最適化

    • Author(s)
      小椋東吾,宇佐美恵佑,上坂裕之,梅原徳次,野老山貴行
    • Journal Title

      日本機械学会論文集(C編)

    • NAID

      130003375123

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] Internal DLC coating of narrow metal tubes using high-density near plasma sustained by microwavespropagating along plasma-sheath interfaces

    • Author(s)
      Hiroyuki Kousaka, Kazunori Mori, NoritsuguUmehara, Noboru Tamura, Toyohiko Shindo
    • Journal Title

      Surface and Coatings Technology

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Presentation] Source gas depletion in narrow metal tube during internal DLC coating with microwave-excited high-density near plasma2012

    • Author(s)
      R. Matsui, H. Kousaka, N. Umehara
    • Organizer
      65th Gaseous Electronics Conference
    • Place of Presentation
      Austin (USA)
    • Year and Date
      2012-10-22
    • Related Report
      2012 Final Research Report
  • [Presentation] Source gas depletion in narrow metal tube during internal DLC coating with microwave-excited high-density near plasma2012

    • Author(s)
      R. Matsui, H. Kousaka, N. Umehara
    • Organizer
      Plasma Surface Engineering 2012 (PSE2012)
    • Place of Presentation
      Garmish (Germany)
    • Year and Date
      2012-09-10
    • Related Report
      2012 Final Research Report
  • [Presentation] Source gas depletion in narrow metal tube during internal DLC coating employing microwave-excited high-density plasma column2012

    • Author(s)
      R. Matsui, H. Kousaka, N. Umehara
    • Organizer
      The 8th Korea-Japan Workshop for Advanced Plasma Process and Diagnostics Advanced Plasma Processing and Diagnostics & The 3rd Plasma Application Monodzukuri
    • Place of Presentation
      Sungkyunkwan University, South Korea
    • Year and Date
      2012-06-08
    • Related Report
      2012 Final Research Report
  • [Presentation] シリコーンオイルフリー注射器実現のための光化学的フッ化処理ガスケットの形状最適化2012

    • Author(s)
      小椋東吾,上坂裕之,梅原徳次
    • Organizer
      日本機械学会東海支部第61期総会講演会
    • Place of Presentation
      豊橋技術科学大学
    • Year and Date
      2012-03-15
    • Related Report
      2012 Final Research Report 2011 Research-status Report
  • [Presentation] Development of internal DLC coating method without surface roughness increase for high-performance suspension2012

    • Author(s)
      Hanihara, A., Kousaka, H., Tokoroyama, T., Umehara, N.
    • Organizer
      4th International Symposium on Advanced Plasma Science and its Applications for Nitrides and Nanomaterials (ISPLASMA2012)
    • Place of Presentation
      中部大学
    • Related Report
      2011 Research-status Report
  • [Presentation] Development of internal DLC coating method without surface roughness increase for high-performance suspension2012

    • Author(s)
      Development of internal DLC coating method without surface roughness increase for high-performance suspension
    • Organizer
      The 5th International Conference on Plasma Nanotechnology & Science (IC-PLANTS 2012)
    • Place of Presentation
      犬山
    • Related Report
      2011 Research-status Report
  • [Presentation] High-density plasma generation with microwave propagation along plasma-sheath interface ans its application to 3D coatings2011

    • Author(s)
      H. Kousaka
    • Organizer
      11th International Workshop on Plasma-Based Ion Implantation & Deposition
    • Place of Presentation
      ハルビン(中国)
    • Year and Date
      2011-09-09
    • Related Report
      2012 Final Research Report
  • [Presentation] Effect of film property on static and kinetic friction coefficient of Si-containing diamond-like carbon2011

    • Author(s)
      A. Hanihara, H. Kousaka and N. Umehara
    • Organizer
      4th International conference on Manufacturing Machine Design
    • Place of Presentation
      蒲郡
    • Year and Date
      2011-04-26
    • Related Report
      2012 Final Research Report
  • [Presentation] Effect of film property on static and kinetic friction coefficient of Si-containing diamond-like carbon2011

    • Author(s)
      A. Hanihara, H. Kousaka and N. Umehara
    • Organizer
      4th International conference on Manufacturing Machine Design and Tribology
    • Place of Presentation
      蒲郡
    • Related Report
      2011 Research-status Report
  • [Presentation] 油中摩擦によって水素非含有DLC膜表面に生じる構造変化層の検出と評価2011

    • Author(s)
      稲垣雄大,上坂裕之,梅原徳次,馬渕豊,樋口毅
    • Organizer
      トライボロジー会議2011春
    • Place of Presentation
      東京
    • Related Report
      2011 Research-status Report
  • [Presentation] ナノテクスチャリングによる動圧気体軸受の設計指針2011

    • Author(s)
      松井 良輔,福井茂寿,上坂 裕之,梅原 徳次,原田 和慶
    • Organizer
      日本機械学会2011年度年次大会
    • Place of Presentation
      東京工業大学
    • Related Report
      2011 Research-status Report
  • [Presentation] High-density plasma generation with microwave propagation along plasma-sheath interface ans its application to 3D coatings2011

    • Author(s)
      H. Kousaka
    • Organizer
      1th International Workshop on Plasma-Based Ion Implantation & Deposition(招待講演)
    • Place of Presentation
      ハルビン(中国)
    • Related Report
      2011 Research-status Report
  • [Presentation] Ultra-high-speed deposition of DLC for 1-piece-flow type coating2011

    • Author(s)
      Hiroyuki Kousaka
    • Organizer
      2011 KNU-Nagoya Univ. Joint Symposium on High Performance Tribosystem(招待講演)
    • Place of Presentation
      大邱(韓国)
    • Related Report
      2011 Research-status Report
  • [Presentation] Effect of plasma-on time on the axial uniformity of DLC film coated in narrow metal tube with microwave-excited high-density near plasma

    • Author(s)
      Ryosuke Matsui, Hiroyuki Kousaka, Noritsugu Umehara
    • Organizer
      The 6th International Conference on Plasma Nanotechnology & Science (IC-PLANTS 2013)
    • Place of Presentation
      Gero, Japan
    • Related Report
      2012 Annual Research Report
  • [Presentation] Source gas depletion in narrow metal tube during internal DLC coating with microwave-excited high-density near plasma

    • Author(s)
      Ryosuke Matsui, Hiroyuki Kousaka, Noritsugu Umehara
    • Organizer
      65th Gaseous Electronics Conference
    • Place of Presentation
      Austin, USA
    • Related Report
      2012 Annual Research Report
  • [Presentation] Source gas depletion in narrow metal tube during internal DLC coating with microwave-excited high-density near plasma

    • Author(s)
      Ryosuke Matsui, Hiroyuki Kousaka, Noritsugu Umehara
    • Organizer
      Plasma Surface Engineering 2012 (PSE2012)
    • Place of Presentation
      Garmish, Germany
    • Related Report
      2012 Annual Research Report
  • [Presentation] マイクロ波励起高密度近接プラズマを用いたDLCコーティング

    • Author(s)
      上坂裕之
    • Organizer
      機能性コーティングの最適設計技術研究会 平成24年度第二回会合
    • Place of Presentation
      名古屋
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Presentation] Source gas depletion in narrow metal tube during internal DLC coating employing microwave-excited high-density plasma column

    • Author(s)
      Ryosuke Matsui, Hiroyuki Kousaka, Noritusu Umehara
    • Organizer
      The 8th Korea-Japan Workshop for Advanced Plasma Process and Diagnostics Advanced Plasma Processing and Diagnostics & The 3rd Plasma Application Monodzukuri
    • Place of Presentation
      Sungkyunkwan University, South Korea
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Patent(Industrial Property Rights)] 成膜装置及び成膜方法2013

    • Inventor(s)
      上坂裕之,松井良輔,梅原徳次,前田知宏
    • Industrial Property Rights Holder
      国立大学法人名古屋大学,前田知宏
    • Filing Date
      2013-03-25
    • Related Report
      2012 Final Research Report
  • [Patent(Industrial Property Rights)] 成膜装置及び成膜方法2013

    • Inventor(s)
      上坂裕之,松井良輔,梅原徳次,前田知宏
    • Industrial Property Rights Holder
      国立大学法人名古屋大学,前田知宏
    • Industrial Property Rights Type
      特許
    • Filing Date
      2013-03-25
    • Related Report
      2012 Annual Research Report
  • [Patent(Industrial Property Rights)] 成膜装置および成膜方法2012

    • Inventor(s)
      上坂裕之,ほか
    • Industrial Property Rights Holder
      名古屋大学,ブラザー工業(株)
    • Filing Date
      2012
    • Related Report
      2011 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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