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A Study on Sales-production Support System Using "Production Seats" for Engineer-to-Order Companies

Research Project

Project/Area Number 24510206
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Social systems engineering/Safety system
Research InstitutionWaseda University

Principal Investigator

WENG jiahua  早稲田大学, 理工学術院, 助教 (40367040)

Co-Investigator(Renkei-kenkyūsha) ONARI Hisashi  早稲田大学, 創造理工研究科, 教授 (60277853)
OKUBO Hiroki  東京都市大学, 創造理工研究科, 准教授 (10350464)
Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥2,990,000 (Direct Cost: ¥2,300,000、Indirect Cost: ¥690,000)
Fiscal Year 2014: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2013: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2012: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Keywords個別受注生産 / 顧客要求仕様 / 製品機能仕様 / 部品要素機能仕様 / 生産座席 / 製品機能モデル / 製品機能項目 / 部品要素機能項目 / 部品共通化 / 製品需要量展開 / 受注設計生産 / 製品機能仕様項目 / 用途仕様項目 / 受注仕様確定 / 国際情報交換
Outline of Final Research Achievements

To solve the problems of frequent specification changes and large parts inventory in Engineer-to-order companies, a support system using "production seats" is developed for the sales department to accurately propose product specifications and for production department to prepare parts in advance. Usually, production seats are prepared for each single product. However, this seat unit is not practical for the ETO companies because they need to provide enormous types of products for individual customers. Therefore we propose to use the product functional specification items to prepare production seats. To achieve this aim, customer requirements and product functional specifications are abstracted. Parts demand calculation methods are also developed by using the seats information of product functional specification items. The effects of the support system on decreasing specification changes and parts inventory are confirmed by numerical calculations and a case study on drilling machines.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (20 results)

All 2015 2014 2013 2012

All Journal Article (11 results) (of which Peer Reviewed: 6 results,  Acknowledgement Compliant: 3 results,  Open Access: 1 results) Presentation (9 results)

  • [Journal Article] ETO 生産における製品機能モデルに関する研究2015

    • Author(s)
      赤坂信悟,翁嘉華,大成尚
    • Journal Title

      日本経営工学会論文誌

      Volume: 66 Pages: 59-66

    • NAID

      130005076421

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] A Study on Value Setting of Product Functional Specifications with Consideration of Parts and Inventory Costs for Engineer-to-Order Production2015

    • Author(s)
      J.Weng, S.Akasaka,H.Atsushi, H.Onari
    • Journal Title

      Asian J. of Management Science and Applications

      Volume: 印刷中

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] 部品仕込製品受注生産における部品所要量変動制御方法に関する研究2015

    • Author(s)
      翁嘉華,赤坂信悟
    • Journal Title

      日本生産管理学会第41回全国大会論文集

      Volume: 41 Pages: 125-128

    • NAID

      40020837798

    • Related Report
      2014 Annual Research Report
    • Acknowledgement Compliant
  • [Journal Article] ドリル式穴明け加工機の個別受注仕様の決定に用いる製品機能構造モデルの設計2014

    • Author(s)
      福村莉慶,翁嘉華,赤坂信悟,大成尚
    • Journal Title

      日本経営工学会2014年春季大会予稿集

      Volume: 2014 Pages: 32-33

    • Related Report
      2014 Annual Research Report
  • [Journal Article] ETO生産における製品機能構造モデルに関する研究2014

    • Author(s)
      赤坂信悟,翁嘉華,太田将志,大成尚
    • Journal Title

      日本経営工学会2014年春季大会予稿集

      Volume: 2014 Pages: 34-35

    • Related Report
      2014 Annual Research Report
  • [Journal Article] A Proposal of Product Functional Structure Model for Engineer-to-Order Production2014

    • Author(s)
      S.Akasaka, J.Weng and H.Onari
    • Journal Title

      Proceedings of The 1st East Asia Workshop on Industrial Engineering

      Volume: 2014

    • Related Report
      2014 Annual Research Report
  • [Journal Article] Acquiring Orders using Requirement Specifications for Engineer-to-Order Production2014

    • Author(s)
      J.Weng, S.Akasaka,H.Onari
    • Journal Title

      日本経営工学会論文誌

      Volume: 64の4E号 Pages: 620-627

    • NAID

      130005002545

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] 生産座席方式に用いる製品グループ設定に関する研究2014

    • Author(s)
      翁嘉華,大久保寛基,赤坂信吾
    • Journal Title

      日本生産管理学会論文誌

      Volume: 確認中

    • NAID

      40020115051

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] A Study on Production Seat Planning for Make-to-Order Production with Make-to-Stock Parts2013

    • Author(s)
      J.Weng, S.Akasaka, H.Onari
    • Journal Title

      Proceedings of the 12th International Conference of Decision Sciences Institute and the 18th Annual Conference of Asia-Pacific Decision Sciences Institute

      Volume: 2013

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] 座席予約方式に用いる製品グループ設定に関する一考察2012

    • Author(s)
      翁嘉華,赤坂信悟,大久保寛基
    • Journal Title

      日本生産管理学会第36回全国大会講演論文集

      Volume: Vol.2012 Pages: 193-196

    • Related Report
      2012 Research-status Report
  • [Journal Article] A Study on Customer Requirements and Product Specifications for Engineer-to-Order Production2012

    • Author(s)
      J.Weng, S.Akasaka, H.Onari
    • Journal Title

      Proceedings of 2012 Asian Conference of Management Science & Applications

      Volume: Vol.2012

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Presentation] 部品仕込製品受注生産における部品所要量変動制御方法に関する研究2015

    • Author(s)
      翁嘉華,赤坂信悟
    • Organizer
      日本生産管理学会第41回全国大会
    • Place of Presentation
      福岡工業大学
    • Year and Date
      2015-03-13 – 2015-03-15
    • Related Report
      2014 Annual Research Report
  • [Presentation] A Proposal of Product Functional Structure Model for Engineer-to-Order Production2014

    • Author(s)
      S.Akasaka, J.Weng and H.Onari
    • Organizer
      The 1st East Asia Workshop on Industrial Engineering (EAWIE)
    • Place of Presentation
      広島大学
    • Year and Date
      2014-11-08 – 2014-11-09
    • Related Report
      2014 Annual Research Report
  • [Presentation] A Support System for Accurately Determining Functional Specifications of Engineer-to-Order Products at Quotation Stage2014

    • Author(s)
      J.Weng, S.Akasaka, H.Onari
    • Organizer
      13th International Conference of Decision Sciences Institute and the 19th Annual Conference of Asia-Pacific Decision Sciences Institute
    • Place of Presentation
      横浜国立大学
    • Year and Date
      2014-07-18 – 2014-07-22
    • Related Report
      2014 Annual Research Report
  • [Presentation] ドリル式穴明け加工機の個別受注仕様の決定に用いる製品機能構造モデルの設計2014

    • Author(s)
      福村莉慶,翁嘉華,赤坂信悟,大成尚
    • Organizer
      日本経営工学会春季大会
    • Place of Presentation
      東京理科大学
    • Year and Date
      2014-05-17 – 2014-05-18
    • Related Report
      2014 Annual Research Report
  • [Presentation] ETO生産における製品機能構造モデルに関する研究2014

    • Author(s)
      赤坂信悟,翁嘉華,太田将志,大成尚
    • Organizer
      日本経営工学会春季大会
    • Place of Presentation
      東京理科大学
    • Year and Date
      2014-05-17 – 2014-05-18
    • Related Report
      2014 Annual Research Report
  • [Presentation] A Study on Production Seat Planning for Make-to-Order Production with Make-to-Stock Parts2013

    • Author(s)
      翁嘉華
    • Organizer
      12th International Conference of Decision Sciences Institute and the 18th Annual Conference of Asia-Pacific Decision Sciences Institute
    • Place of Presentation
      インドネシアバリ島
    • Related Report
      2013 Research-status Report
  • [Presentation] A Support System for Determining Production Functional Specifications in Engineer-to-Order Environment2013

    • Author(s)
      翁嘉華
    • Organizer
      2013 Asian Conference of Management Science & Application
    • Place of Presentation
      中国昆明
    • Related Report
      2013 Research-status Report
  • [Presentation] A Study on Customer Requirements and Product Specifications for Engineer-to-Order Production2012

    • Author(s)
      翁嘉華
    • Organizer
      2012 Asian Conference of Management Science & Applications
    • Place of Presentation
      中国四川
    • Related Report
      2012 Research-status Report
  • [Presentation] 座席予約方式に用いる製品グループ設定に関する一考察2012

    • Author(s)
      大久保寛基
    • Organizer
      日本生産管理学会第36回全国大会
    • Place of Presentation
      広島修道大学
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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