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Establishment of Advanced Hybrid Treatment Process Composed of Surface Modification and Heat Treatment

Research Project

Project/Area Number 24560098
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionKyoto Institute of Technology

Principal Investigator

MORITA TATSURO  京都工芸繊維大学, 工芸科学研究科, 准教授 (90239658)

Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥5,460,000 (Direct Cost: ¥4,200,000、Indirect Cost: ¥1,260,000)
Fiscal Year 2014: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2013: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2012: ¥3,250,000 (Direct Cost: ¥2,500,000、Indirect Cost: ¥750,000)
Keywords複合処理 / 窒化 / DLC被覆 / 微粒子衝突処理 / 短時間熱処理 / 摩擦摩耗特性 / 機械的性質 / 疲労強度 / 極短時間熱処理 / 長時間窒化 / プラズマ窒化 / DLC被覆処理 / FPB / プラズマ処理 / DLC / チタン
Outline of Final Research Achievements

This study was conducted to establish the advanced hybrid treatment processes which contribute for improving the functionalities and the energy efficiency of mechanical products. To accomplish the purpose, we comprehensively accumulated the academic knowledge concerning the combination effect of various surface modification and heat treatment methods such as plasma nitriding, gas nitriding, DLC coating, fine-particle bombarding and short-time duplex heat treatment. In the above hybrid treatment processes, each treatment was considered a component and some of the treatments were suitably combined to produce the required functionalities depending on the usage and materials. As a result, we have proposed the processes which can simultaneously improve the friction-wear properties, mechanical properties and fatigue strength of alloy steel and titanium alloy.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (39 results)

All 2015 2014 2013 2012 Other

All Journal Article (14 results) (of which Peer Reviewed: 10 results) Presentation (20 results) (of which Invited: 5 results) Remarks (5 results)

  • [Journal Article] Effect of Combination Treatment on Functionalities and Strength of Ti-6Al-4V Alloy2015

    • Author(s)
      津田千嘉,森田辰郎,刈屋翔太,加賀谷忠治
    • Journal Title

      Journal of the Japan Institute of Metals and Materials

      Volume: 79 Issue: 4 Pages: 195-202

    • DOI

      10.2320/jinstmet.J2014059

    • NAID

      130005061069

    • ISSN
      0021-4876, 1880-6880, 2433-7501
    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Combination Treatment on Wear Resistance and Strength of Ti-6Al-4V Alloy2014

    • Author(s)
      T. Morita, K. Asakura, C. Kagaya
    • Journal Title

      Materials Science and Engineering A (Elsevier)

      Volume: 618 Pages: 438-446

    • DOI

      10.1016/j.msea.2014.09.042

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Influences of Fine-Particle Bombarding and Conventional Shot Peening on Surface Properties of Steel2014

    • Author(s)
      T. Morita, S. Noda, C. Kagaya
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 55 Issue: 4 Pages: 646-652

    • DOI

      10.2320/matertrans.M2013322

    • NAID

      130004825179

    • ISSN
      1345-9678, 1347-5320
    • Related Report
      2014 Annual Research Report 2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] DLC被覆とプラズマ硬化処理から構成される複合表面改質の効果(解説記事)2014

    • Author(s)
      森田辰郎,加賀谷忠治,池永 勝
    • Journal Title

      熱処理

      Volume: 54 Pages: 120-124

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Improvement of Fatigue Strength of Ti–6Al–4V Alloy by Hybrid Surface Treatment Composed of Plasma Nitriding and Fine-Particle Bombarding2013

    • Author(s)
      T. Morita, N. Uehigashi, C. Kagaya
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 54 Issue: 9 Pages: 1719-1724

    • DOI

      10.2320/matertrans.M2013228

    • NAID

      10031194662

    • ISSN
      1345-9678, 1347-5320
    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] Influence of Hardness of Substrates on Properties of Surface Layer Formed by Fine Particle Bombarding2013

    • Author(s)
      T. Morita, S. Noda, C. Kagaya
    • Journal Title

      Materials Science and Engineering A

      Volume: 574 Pages: 197-204

    • DOI

      10.1016/j.msea.2013.03.026

    • Related Report
      2013 Research-status Report 2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effect of Hybrid Surface Treatment Composed of Plasma Nitriding and DLC Coating on Friction Coefficient and Fatigue Strength of Stainless Steel2013

    • Author(s)
      T. Morita, K. Andatsu, S. Hirota, T. Kumakiri, M. Ikenaga, C. Kagaya
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 54 Issue: 5 Pages: 732-737

    • DOI

      10.2320/matertrans.M2012426

    • NAID

      10031168419

    • ISSN
      1345-9678, 1347-5320
    • Related Report
      2013 Research-status Report 2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] DLC被覆を最終処理とする金属材料の複合表面改質2013

    • Author(s)
      森田辰郎,池永 勝,加賀谷忠治
    • Journal Title

      応用物理

      Volume: 82 Pages: 416-420

    • NAID

      10031166466

    • Related Report
      2013 Research-status Report
  • [Journal Article] Effect of Hybrid Surface Treatment Composed of Plasma Nitriding and Fine Particle Bombarding on Fatigue Strength of Ti–6Al–4V Alloy2013

    • Author(s)
      T. Morita, N. Uehigashi, C. Kagaya
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 54 Issue: 1 Pages: 22-27

    • DOI

      10.2320/matertrans.M2012262

    • NAID

      130004824976

    • ISSN
      1345-9678, 1347-5320
    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] DLC被覆を最終処理とする金属材料の複合表面改質2013

    • Author(s)
      森田辰郎
    • Journal Title

      応用物理

      Volume: 印刷中

    • NAID

      10031166466

    • Related Report
      2012 Research-status Report
  • [Journal Article] Effects of Plasma Carburizing and DLC Coating on Friction-Wear Characteristics, Mechanical Properties and Fatigue Strength of Stainless Steel2012

    • Author(s)
      T. Morita, Y. Hirano, K. Asakura, T. Kumakiri, M. Ikenaga, C. Kagaya
    • Journal Title

      Materials Science And Engineering A

      Volume: 558 Pages: 349-355

    • DOI

      10.1016/j.msea.2012.08.011

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effects of Fine Particle Bombarding on Surface Characteristics and Fatigue Strength of Commercial Pure Titanium2012

    • Author(s)
      T. Morita, H. Nakaguchi, S. Noda, C. Kagaya
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 53 Issue: 11 Pages: 1938-1945

    • DOI

      10.2320/matertrans.M2012226

    • NAID

      130004454883

    • ISSN
      1345-9678, 1347-5320
    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] 微粒子衝突処理により形成される表面層の性状とその効果2012

    • Author(s)
      森田辰郎,加賀谷忠治
    • Journal Title

      熱処理

      Volume: 52 Pages: 136-142

    • NAID

      10030817208

    • Related Report
      2012 Research-status Report
  • [Journal Article] 表面改質および組織制御によるチタンの高性能化2012

    • Author(s)
      森田辰郎
    • Journal Title

      チタン

      Volume: 60 Pages: 140-143

    • Related Report
      2012 Research-status Report
  • [Presentation] Effect of Hybrid Treatment Composed of Gas Nitriding and DLC Coating on Fatigue Strength of Steel2014

    • Author(s)
      K. Inoue, T. Morita, Y. Usui, K. Hirata, M. Ikenaga
    • Organizer
      The 3rd Japan-China Joint Symposium on Fatigue of Engineering Materials and Structures
    • Place of Presentation
      高山市民文化会館(高山市)
    • Year and Date
      2014-11-06 – 2014-11-08
    • Related Report
      2014 Annual Research Report
  • [Presentation] プラズマ窒化,短時間熱処理および微粒子衝突処理から構成される複合処理によるTi-6Al-4V合金の疲労強度の改善2014

    • Author(s)
      津田千嘉,刈屋翔太,森田辰郎
    • Organizer
      日本金属学会2014年秋季講演大会
    • Place of Presentation
      名古屋大学(名古屋市)
    • Year and Date
      2014-09-24 – 2014-09-26
    • Related Report
      2014 Annual Research Report
  • [Presentation] DLC被覆を最終処理とする複合表面改質によるステンレス鋼のフレッティング疲労強度の改善2014

    • Author(s)
      岡田光平,大森俊博,森田辰郎,前田英昭
    • Organizer
      日本金属学会2014年秋季講演大会
    • Place of Presentation
      名古屋大学(名古屋市)
    • Year and Date
      2014-09-24 – 2014-09-26
    • Related Report
      2014 Annual Research Report
  • [Presentation] 大気中でレーザ照射したTi-6Al-4V合金の微視組織および耐摩耗性2014

    • Author(s)
      刈屋翔太, 森田辰郎, 田中 聡,後藤光宏
    • Organizer
      日本金属学会2014年秋季講演大会
    • Place of Presentation
      名古屋大学(名古屋市)
    • Year and Date
      2014-09-24 – 2014-09-26
    • Related Report
      2014 Annual Research Report
  • [Presentation] Effect of Hybrid Treatment Composed of Gas Nitriding and DLC Coating on Friction-Wear Characteristics of Steel2014

    • Author(s)
      K. Inoue, T. Morita, Y. Usui, K. Hirata, M. Ikenaga
    • Organizer
      The 16th International Conference on Experimental Mechanics
    • Place of Presentation
      ケンブリッジ大学(イギリス,ケンブリッジ)
    • Year and Date
      2014-07-07 – 2014-07-11
    • Related Report
      2014 Annual Research Report
  • [Presentation] Improvement in Fatigue Strength of Notched Ti-6Al-4V Alloy by Short-Time Heat Treatment Using Lithium Baths2014

    • Author(s)
      C. Tsuda, T. Morita, S. Tanaka, M. Shimamura, S. Ninomiya
    • Organizer
      The 16th International Conference on Experimental Mechanics
    • Place of Presentation
      ケンブリッジ大学(イギリス,ケンブリッジ)
    • Year and Date
      2014-07-07 – 2014-07-11
    • Related Report
      2014 Annual Research Report
  • [Presentation] プラズマ窒化および微粒子衝突処理から構成される複合表面改質によるオーステナイト系ステンレス鋼SUS316のフレッティング疲労強度の改善2014

    • Author(s)
      岡田光平,森田辰郎,大森俊博,前田英昭
    • Organizer
      日本材料学会第63期通常総会・講演会
    • Place of Presentation
      福岡大学(福岡市)
    • Year and Date
      2014-05-16 – 2014-05-18
    • Related Report
      2014 Annual Research Report
  • [Presentation] DLC被覆を最終処理とする複合表面改質を施したSCM440鋼の摩擦・摩耗特性および疲労強度2013

    • Author(s)
      井上健太,森田辰郎,丁 驍騰,平田健介,臼井可隆,池永 勝
    • Organizer
      日本材料学会第62期学術講演会
    • Place of Presentation
      東京工業大学(東京都)
    • Related Report
      2012 Research-status Report
  • [Presentation] 短時間熱処理によるTi-6Al-4V合金切欠き材の疲労強度の改善2013

    • Author(s)
      田中 聡,津田千嘉,嶋村 護,森田辰郎,二宮 進
    • Organizer
      日本材料学会第62期学術講演会
    • Place of Presentation
      東京工業大学(東京都)
    • Related Report
      2012 Research-status Report
  • [Presentation] Effects of Short-Time Duplex Heat Treatment on Microstructure and Fatigue Strength of Ti-6Al-4V Alloy2013

    • Author(s)
      Satoshi Tanaka, Tatsuro Morita, Kosuke Shinoda
    • Organizer
      13th International Conference on Fracture
    • Place of Presentation
      CNCC(中国北京)
    • Related Report
      2012 Research-status Report
  • [Presentation] プラズマ拡散窒化およびDLC被覆したSCM440鋼の摩擦・摩耗特性2012

    • Author(s)
      丁 驍騰,森田辰郎,臼井可隆,平田健介,池永 勝
    • Organizer
      日本機械学会材料力学カンファレンスM&M2012
    • Place of Presentation
      愛媛大学(松山市)
    • Related Report
      2012 Research-status Report
  • [Presentation] 微粒子衝突処理を施した金属材料の残留応力と疲労強度

    • Author(s)
      森田辰郎
    • Organizer
      日本材料学会第170回X線材料強度部門委員会
    • Place of Presentation
      日本材料学会(京都市)
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] DLC被覆を最終処理とする複合表面改質を施したSCM440鋼の摩擦・摩耗特性および疲労強度

    • Author(s)
      井上健太,森田辰郎,丁 驍騰,平田健介,臼井可隆,池永 勝
    • Organizer
      日本材料学会第62期学術講演会
    • Place of Presentation
      京工業大学(東京都)
    • Related Report
      2013 Research-status Report
  • [Presentation] Effects of Short-time Duplex Heat Treatment on Microstructure and Fatigue Strength of Ti-6Al-4V Alloy

    • Author(s)
      S. Tanaka, T. Morita, K. Shinoda
    • Organizer
      13th International Conference on Fracture
    • Place of Presentation
      China National Convention Center (Beijing, China)
    • Related Report
      2013 Research-status Report
  • [Presentation] 微粒子衝突処理を施した金属材料の表面性状と各種熱処理との複合化の効果

    • Author(s)
      森田辰郎
    • Organizer
      日本熱処理技術協会第76回講演大会
    • Place of Presentation
      名城大学(名古屋市)
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] DLC被覆および微粒子衝突処理に基づく複合表面改質

    • Author(s)
      森田辰郎
    • Organizer
      日本溶接協会平成25年度第3回表面改質技術研究委員会
    • Place of Presentation
      新大阪丸ビル(大阪市)
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] ガス窒化後にDLC被覆を施したSCM440鋼の摩擦・摩耗特性および疲労強度

    • Author(s)
      井上健太,森田辰郎,丁 驍騰,臼井可隆,池永 勝
    • Organizer
      日本金属学会2014年春季講演大会
    • Place of Presentation
      東京工業大学(東京都)
    • Related Report
      2013 Research-status Report
  • [Presentation] 微粒子衝突処理およびショットピーニング施した炭素鋼の表面性状

    • Author(s)
      森田辰郎,野田 翔,加賀谷忠治
    • Organizer
      日本金属学会2014年春季講演大会
    • Place of Presentation
      東京工業大学(東京都)
    • Related Report
      2013 Research-status Report
  • [Presentation] 微粒子衝突処理を施した金属材料の 残留応力と疲労強度

    • Author(s)
      森田辰郎,加賀谷忠治
    • Organizer
      日本材料学会第170回X線部門講演会
    • Place of Presentation
      日本材料学会(京都市)
    • Related Report
      2012 Research-status Report
    • Invited
  • [Presentation] ピーニング・微粒子衝突処理の基礎と機械特性向上に活かす効果的な活用法

    • Author(s)
      森田辰郎
    • Organizer
      日本テクノセンター講習会
    • Place of Presentation
      日本テクノセンター(東京都)
    • Related Report
      2012 Research-status Report
    • Invited
  • [Remarks] 短時間熱処理により延性・耐力・引張強度の大幅向上

    • URL

      http://www.liaison.kit.ac.jp/liaison/db/144.pdf

    • Related Report
      2013 Research-status Report
  • [Remarks] 複合表面改質によりチタン合金の耐摩耗性と疲労強度を大幅改善

    • URL

      http://www.liaison.kit.ac.jp/liaison/db/pdf/145.pdf

    • Related Report
      2013 Research-status Report
  • [Remarks] ベンチャー・中小企業のための大学発 技術シーズ集

    • URL

      http://business-sprout.jp/researcher/MA/moritatatsurou/

    • Related Report
      2012 Research-status Report
  • [Remarks] 短時間熱処理により延性・耐力・引張強度の大幅向上

    • URL

      http://www.liaison.kit.ac.jp/db/index.php?dpt=8

    • Related Report
      2012 Research-status Report
  • [Remarks] 複合表面改質によりチタン合金の耐摩耗性と疲労強度を大幅改善

    • URL

      http://www.liaison.kit.ac.jp/db/index.php?dpt=8

    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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