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Development of micro EDM method with tandem mechanism using reduced scale process

Research Project

Project/Area Number 24560123
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionTsukuba University of Technology

Principal Investigator

TANI Takayuki  筑波技術大学, 産業技術学部, 教授 (80279554)

Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥5,330,000 (Direct Cost: ¥4,100,000、Indirect Cost: ¥1,230,000)
Fiscal Year 2014: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2013: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2012: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Keywords放電加工 / 微細穴加工 / 多角形形状 / 亜鉛合金 / 成形プレート / タンデム電源 / 微細加工 / 多角形穴加工 / 縮小機構
Outline of Final Research Achievements

This study proposes the simultaneous machining of polygonal microelectrode and microholes using tandem EDM mechanism. Two types power sources for forming polygonal pillar electrode and hole machining were installed on the same machine. These process are carried out at the same time. A mask plate with the target shape is used for forming electrode. Planetary motion was applied to the mask plate and the polygonal micro pillar electrode was produced by this reduced scale process. In this process, low wear condition of the mask plate and high wear condition of the electrode were chosen. After the electrode was forming, polygonal microholes were drilled into the tungsten material using this electrode. In order to perform simultaneous machining of a microelectrode and microholes, a tandem structure mechanism was constructed. Continuous polygonal microhole machining was attained by applying the tandem EDM mechanism under the appropriate conditions.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (9 results)

All 2015 2014 2013 Other

All Journal Article (4 results) (of which Peer Reviewed: 3 results,  Acknowledgement Compliant: 1 results) Presentation (5 results)

  • [Journal Article] 亜鉛合金縮小成形電極を用いた多角形形状の連続微細穴放電加工2015

    • Author(s)
      谷 貴幸,後藤啓光,平尾篤利,毛利尚武
    • Journal Title

      電気加工学会誌

      Volume: 49 Pages: 32-38

    • NAID

      130005071791

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] 走査放電軸成形法における軸直径と消耗比2013

    • Author(s)
      平尾篤利,谷貴幸,李珠瓊,毛利尚武,齋藤長男
    • Journal Title

      電気加工学会誌

      Volume: 47 Pages: 163-167

    • NAID

      130004493260

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] Wire electrical discharge milling using a wire guide with reciprocating rotation2013

    • Author(s)
      H.Gotoh, T.Tani, M.Okada, A.Goto, T.Masuzawa, N.Mohri
    • Journal Title

      Procedia-CIRP Annals-Manufacturing Technology

      Volume: 6 Pages: 200-203

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effect of Insulating Si3N4 Ceramics on Removal Rate by EDM with Piezoelectric Device2013

    • Author(s)
      Takayuki Tani
    • Journal Title

      International Journal of Electrical Machining

      Volume: 18 Pages: 37-42

    • Related Report
      2012 Research-status Report
  • [Presentation] 加工溝を用いた走査放電加工による微細軸成形法2014

    • Author(s)
      谷貴幸
    • Organizer
      機械学会
    • Place of Presentation
      徳島大学(徳島県徳島市)
    • Year and Date
      2014-11-15 – 2014-11-16
    • Related Report
      2014 Annual Research Report
  • [Presentation] 回転回動電極を用いた気中表面改質放電加工2013

    • Author(s)
      谷貴幸
    • Organizer
      精密工学会
    • Place of Presentation
      関西大学( 大阪府吹田市 )
    • Related Report
      2013 Research-status Report
  • [Presentation] 走査放電加工による微細軸成形法

    • Author(s)
      平尾篤利
    • Organizer
      2012年度精密工学会秋季大会学術講演会
    • Place of Presentation
      九州工業大学(福岡県)
    • Related Report
      2012 Research-status Report
  • [Presentation] 縮小成形機構を有するタンデム型微細放電加工法の開発

    • Author(s)
      谷貴幸
    • Organizer
      機械学会 第9回生産加工・工作機械部門講演会
    • Place of Presentation
      秋田県立大学(秋田県)
    • Related Report
      2012 Research-status Report
  • [Presentation] 亜鉛合金電極を用いた多角形形状の微細穴放電加工

    • Author(s)
      谷貴幸
    • Organizer
      電気加工学会全国大会(2012)
    • Place of Presentation
      西日本総合展示場新館(福岡県)
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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