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Development of Novel Direct Joining Technique for Polymer-Metal by Using Ultrasonic Welding

Research Project

Project/Area Number 24760083
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Materials/Mechanics of materials
Research InstitutionAkita Prefectural University

Principal Investigator

SAKAI Eiichi  秋田県立大学, システム科学技術学部, 助教 (70581289)

Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥4,550,000 (Direct Cost: ¥3,500,000、Indirect Cost: ¥1,050,000)
Fiscal Year 2014: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2013: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2012: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Keywords材料設計 / プロセス / 物性・評価 / 接合 / 表面処理 / 物性 / 評価
Outline of Final Research Achievements

Current industrial sectors, especially those in transportation industries, have been required to design lightweight structures for reducing CO2 emissions and fuel consumption through the economic and environmental policies. Due to these demands, metallic machine structural components are being increasingly replaced with lightweight polymeric materials. The aim of this work is the development of Novel Direct Joining Technique for Polymer-Metal by Using Ultrasonic Welding. Several surface modification methods were evaluated with the object of joint strength, morphology, and interface structure. As a result, higher joint strength is promised by nano-scale porous structure on the modified metal surface.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (21 results)

All 2014 2013 2012

All Journal Article (5 results) (of which Open Access: 3 results,  Acknowledgement Compliant: 1 results,  Peer Reviewed: 1 results) Presentation (14 results) Book (2 results)

  • [Journal Article] Microstrucutural Investigation of Aluminum Surface for Joining with Thermoplastic Resin2014

    • Author(s)
      Eiichi Sakai, Jianhui Qiu, Suguru Murakami
    • Journal Title

      Proceedings of the 11th China-Japan Joint Conference on Composite Materials

      Volume: 11 Pages: 203-206

    • Related Report
      2014 Annual Research Report
    • Open Access / Acknowledgement Compliant
  • [Journal Article] Joining of PC and PMMA by Inserting Their Injection Molding Blends into the Interface2014

    • Author(s)
      Eiichi Sakai, Jianhui Qiu, Genki Watanabe, Kento Sasaki
    • Journal Title

      Proceedings of the 11th China-Japan Joint Conference on Composite Materials

      Volume: 11 Pages: 311-314

    • Related Report
      2014 Annual Research Report
    • Open Access
  • [Journal Article] Ultrosonic Weld Between Amorphous and Crystalline Polymer with Inserting Interposed Material2014

    • Author(s)
      Jianhui Qiu, Eiichi Sakai, Guohong Zhang
    • Journal Title

      Proceedings of the 11th China-Japan Joint Conference on Composite Materials

      Volume: 11 Pages: 125-129

    • Related Report
      2014 Annual Research Report
    • Open Access
  • [Journal Article] Improving the Shear Strength by Silane Treatments of Aluminum for Direct Joining of Phenolic Resin2012

    • Author(s)
      Jianhui Qiu, Eiichi Sakai, Lin Lei, Yuya Takarada, and Suguru Murakami
    • Journal Title

      Journal of Materials Processing Technology

      Volume: 212 Issue: 11 Pages: 2406-2412

    • DOI

      10.1016/j.jmatprotec.2012.07.008

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] RELATIONSHIP BETWEEN THE JOINT STRENGTH AND SILANE TREATMENT CONDITIONS ON THE ALUMINUM - POLYMER RESIN HYBRIDS2012

    • Author(s)
      Eiichi Sakai, Jianhui Qiu, Yuya Takarada, Suguru Murakami, Takao Komiyama and Takashi Aoyama
    • Journal Title

      Proceedings of the 10th China-Japan Joint Conference on Composites

      Volume: 10 Pages: 352-355

    • Related Report
      2012 Research-status Report
  • [Presentation] Microstrucutural Investigation of Aluminum Surface for Joining with Thermoplastic Resin2014

    • Author(s)
      Eiichi Sakai, Jianhui Qiu, Suguru Murakami
    • Organizer
      11th China-Japan Joint Conference on Composite Materials (CJJCC-11)
    • Place of Presentation
      Chonging, China
    • Year and Date
      2014-10-18 – 2014-10-23
    • Related Report
      2014 Annual Research Report
  • [Presentation] Joining of PC and PMMA by Inserting Their Injection Molding Blends into the Interface2014

    • Author(s)
      Eiichi Sakai, Jianhui Qiu, Genki Watanabe, Kento Sasaki
    • Organizer
      11th China-Japan Joint Conference on Composite Materials (CJJCC-11)
    • Place of Presentation
      Chonging, China
    • Year and Date
      2014-10-18 – 2014-10-23
    • Related Report
      2014 Annual Research Report
  • [Presentation] Ultrosonic Weld Between Amorphous and Crystalline Polymer with Inserting Interposed Material2014

    • Author(s)
      Jianhui Qiu, Eiichi Sakai, Guohong Zhang
    • Organizer
      11th China-Japan Joint Conference on Composite Materials (CJJCC-11)
    • Place of Presentation
      Chonging, China
    • Year and Date
      2014-10-18 – 2014-10-23
    • Related Report
      2014 Annual Research Report
  • [Presentation] Al陽極酸化処理によるPPSとの接合における表面微細構造と接合特性の関係2014

    • Author(s)
      村上 卓、邱 建輝、境 英一
    • Organizer
      日本複合材料学会第39回複合材料シンポジウム
    • Place of Presentation
      秋田大学
    • Year and Date
      2014-09-18 – 2014-09-19
    • Related Report
      2014 Annual Research Report
  • [Presentation] レーザー直接溶着したポリ乳酸接合体の溶着特性および界面構造2014

    • Author(s)
      境 英一、邱 建輝、齋藤 史弥、山田 大祐
    • Organizer
      日本複合材料学会第39回複合材料シンポジウム
    • Place of Presentation
      秋田大学
    • Year and Date
      2014-09-18 – 2014-09-19
    • Related Report
      2014 Annual Research Report
  • [Presentation] 射出成形によるPC-PMMAの接合およびその界面構造解析2014

    • Author(s)
      邱 建輝、佐々木 健人、境 英一、渡邊 元貴
    • Organizer
      日本複合材料学会第39回複合材料シンポジウム
    • Place of Presentation
      秋田大学
    • Year and Date
      2014-09-18 – 2014-09-19
    • Related Report
      2014 Annual Research Report
  • [Presentation] 異種材料の接合強度に及ぼすPOM/PMMA中間層特性の影響2014

    • Author(s)
      中村 祐太、邱 建輝、境 英一
    • Organizer
      日本複合材料学会第39回複合材料シンポジウム
    • Place of Presentation
      秋田大学
    • Year and Date
      2014-09-18 – 2014-09-19
    • Related Report
      2014 Annual Research Report
  • [Presentation] 超音波接合したPC/POM接合体の強度と界面構造の関係2013

    • Author(s)
      境 英一,安藤瑛基,邱 建輝
    • Organizer
      日本機械学会東北支部第49期秋季講演会
    • Place of Presentation
      盛岡市
    • Related Report
      2013 Research-status Report
  • [Presentation] アルミニウムの表面微細構造と熱可塑性樹脂との接合特性の関係2013

    • Author(s)
      村上 卓,邱 建輝,境 英一,呉 勇波,藤本正和
    • Organizer
      日本機械学会東北支部第49期秋季講演会
    • Place of Presentation
      盛岡市
    • Related Report
      2013 Research-status Report
  • [Presentation] 表面処理によるPPS/Alの射出接合およびその接合強度の検討2013

    • Author(s)
      中村祐太, 邱 建輝,村上 卓,境 英一
    • Organizer
      日本機械学会東北支部第49期秋季講演会
    • Place of Presentation
      盛岡市
    • Related Report
      2013 Research-status Report
  • [Presentation] 中間層射出により形成されたPC-PMMAの溶着強度と界面構造2013

    • Author(s)
      渡邊元貴,邱 建輝,境 英一,千田紘也,張 文娟
    • Organizer
      日本機械学会東北支部第49期秋季講演会
    • Place of Presentation
      盛岡市
    • Related Report
      2013 Research-status Report
  • [Presentation] Relationship Between The Joint Strength And Silane Treatment Conditions On The Aluminum - Polymer Resin Hybrids2012

    • Author(s)
      Eiichi Sakai, Jianhui Qiu, Yuya Takarada, Suguru Murakami, Takao Komiyama and Takashi Aoyama
    • Organizer
      10th China-Japan Joint Conference on Composites (CJJCC-10)
    • Place of Presentation
      China
    • Related Report
      2012 Research-status Report
  • [Presentation] シランカップリング剤を用いた高分子-金属接合体の作製2012

    • Author(s)
      境 英一、邱 建輝、寶田雄哉、村上 卓
    • Organizer
      平成24年度化学系学協会東北大会
    • Place of Presentation
      秋田県
    • Related Report
      2012 Research-status Report
  • [Presentation] PPS-Al接合体の接合強度と接合条件の関係2012

    • Author(s)
      村上 卓、邱 建輝、境 英一
    • Organizer
      平成24年度化学系学協会東北大会
    • Place of Presentation
      秋田県
    • Related Report
      2012 Research-status Report
  • [Book] 高分子における劣化・破壊現象の写真・データ事例集,第4章第2節2014

    • Author(s)
      邱 建輝,境 英一
    • Total Pages
      10
    • Publisher
      技術情報協会
    • Related Report
      2013 Research-status Report
  • [Book] 高分子破壊・劣化時の劣化写真・データ集~破壊要因の特定と対策~第3章第2節「プラスチック成形加工・内部構造と機械特性の相関」2013

    • Author(s)
      邱建輝、境英一
    • Total Pages
      10
    • Publisher
      技術情報協会
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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