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Development of Smart Tribosystem with Friction Induced Transformed Thin Layers

Research Project

Project/Area Number 25220902
Research Category

Grant-in-Aid for Scientific Research (S)

Allocation TypeSingle-year Grants
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionNagoya University

Principal Investigator

Umehara Noritsugu  名古屋大学, 工学研究科, 教授 (70203586)

Co-Investigator(Kenkyū-buntansha) 後藤 実  宇部工業高等専門学校, 機械工学科, 教授 (00435455)
月山 陽介  新潟大学, 自然科学系, 助教 (00533639)
野老山 貴行  名古屋大学, 工学研究科, 助教 (20432247)
吉野 雅彦  東京工業大学, 工学院, 教授 (40201032)
川口 雅弘  地方独立行政法人東京都立産業技術研究センター, 開発本部開発第二部表面・化学技術グループ, 主任研究員 (40463054)
上坂 裕之  岐阜大学, 工学部, 教授 (90362318)
村島 基之  名古屋大学, 工学研究科, 助教 (70779389)
Project Period (FY) 2013-05-31 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥151,450,000 (Direct Cost: ¥116,500,000、Indirect Cost: ¥34,950,000)
Fiscal Year 2017: ¥13,390,000 (Direct Cost: ¥10,300,000、Indirect Cost: ¥3,090,000)
Fiscal Year 2016: ¥13,390,000 (Direct Cost: ¥10,300,000、Indirect Cost: ¥3,090,000)
Fiscal Year 2015: ¥14,690,000 (Direct Cost: ¥11,300,000、Indirect Cost: ¥3,390,000)
Fiscal Year 2014: ¥62,140,000 (Direct Cost: ¥47,800,000、Indirect Cost: ¥14,340,000)
Fiscal Year 2013: ¥47,840,000 (Direct Cost: ¥36,800,000、Indirect Cost: ¥11,040,000)
Keywords超低摩擦 / ナノ構造層 / カーボン系硬質膜 / その場計測 / 工学 / 機械工学 / トライボロジー / 摩擦 / ナノ構造変化層
Outline of Final Research Achievements

Carbonaceous hard coatings as DLC and CNx are attracted keen attention to show not only high wear resistance but also ultra low friction that is less than 0.01 of friction coefficient under severe sliding condition that liquid lubricants can not work. We developed two novel evaluation systems as the evaluation method of transformed layer of carbonaceous hard coatings with a reflective spectroscopy and the evaluation method of surface energy of sliding surface of carbonaceous hard coatings with an Environmental Scanning Spectroscopy. The first evaluation systems showed that thickness, roughness and mechanical properties of transformed layer of coatings governed ultra low friction phenomena with a thin solid film lubrication theory. The second evaluation system confirmed that low surface energy of sliding scar provided low friction properties. From both clear findings for ultra low friction of carbonaceous hard coatings, new carbonaceous hard coatings as ta-CNx coatings was proposed.

Assessment Rating
Verification Result (Rating)

A

Assessment Rating
Result (Rating)

A: Progress in the research is steadily towards the initial goal. Expected research results are expected.

Report

(10 results)
  • 2018 Research Progress Assessment (Verification Result) ( PDF )
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Annual Research Report   Abstract(Research Progress Assessment) ( PDF )   Research Progress Assessment (Result) ( PDF )
  • 2015 Annual Research Report
  • 2014 Annual Research Report
  • 2013 Abstract ( PDF )   Annual Research Report
  • Research Products

    (35 results)

All 2017 2016 2015 2014 Other

All Int'l Joint Research (1 results) Journal Article (9 results) (of which Int'l Joint Research: 1 results,  Peer Reviewed: 9 results,  Acknowledgement Compliant: 4 results) Presentation (25 results) (of which Int'l Joint Research: 14 results,  Invited: 9 results)

  • [Int'l Joint Research] 韓国材料技術研究所(韓国)

    • Related Report
      2016 Annual Research Report
  • [Journal Article] Clarification of effect of transformed layer and oil film on low friction coefficient of CNx coating in PAO oil lubrication by in-situ observation of friction area with reflectance spectroscopy2017

    • Author(s)
      H. Nishimura, N. Umehara, H. Kousaka, M. Murashima
    • Journal Title

      Tribology International

      Volume: 113 Pages: 383-388

    • DOI

      10.1016/j.triboint.2016.10.029

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Tribological properties of ta-CNx coatings with different nitrogen content under oil lubrication conditions2017

    • Author(s)
      X. Deng, T. Hattori, N. Umehara, H. Kousaka, K. Manabe, K. Hayashi
    • Journal Title

      Thin Solid Films

      Volume: 621 Pages: 12-18

    • DOI

      10.1016/j.tsf.2016.11.025

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Microscopic origin of ultra-low friction coefficient between the wear track formed on carbon nitride coating and transfer layer on sliding ball in friction tests under dry N22017

    • Author(s)
      H. Inoue, S. Muto, S. Arai, H. Wasada, N. Umehara
    • Journal Title

      Surface & Coating Technology

      Volume: 313 Pages: 31-39

    • DOI

      10.1016/j.surfcoat.2017.01.048

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Effect of oil temperature and counterpart material on the wear mechanism of ta-CNx coating under base oil lubrication2017

    • Author(s)
      X. Liu, R. Yamaguchi, N. Umehara, M. Murashima, T. Tokoroyama
    • Journal Title

      Wear

      Volume: 390-391 Pages: 312-321

    • DOI

      10.1016/j.wear.2017.08.012

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Clarification of high wear resistance mechanism of ta-CNx coating in poly alpha-olefin (PAO) lubrication2017

    • Author(s)
      X. Liu, R. Yamaguchi, N. Umehara, H.Kousaka, M.Murashima
    • Journal Title

      Tribology International

      Volume: 105 Pages: 193-200

    • DOI

      10.1016/j.triboint.2016.10.016

    • Related Report
      2017 Annual Research Report 2016 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Clarification of relationship between friction coefficient and transformed layer of CNx coating by in-situ spectroscopic analysis2016

    • Author(s)
      H. Nishimura, N. Umehara, H. Kousaka, T. Tokoroyama
    • Journal Title

      Tribology International

      Volume: 93 Pages: 660-665

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] The Clarification of Low Friction Mechanism for Hydrogenated Amorphous Carbon by In-situ Observation of Frictional Area2016

    • Author(s)
      H. Nishimura, N. Umehara, H. Kousaka, X. Deng
    • Journal Title

      Tribology Online

      Volume: 11 Pages: 341-347

    • NAID

      130005149911

    • Related Report
      2016 Annual Research Report 2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Mechanical and electrical properties of micron-thick nitrogendoped tetrahedral amorphous carbon coatings2016

    • Author(s)
      Y.-J. Jang, Y.-J. Kang, K. Kitazume, N. Umehara, J.-K. Kim
    • Journal Title

      Diamond and Related Materials

      Volume: 69 Pages: 121-126

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Clarification of relationship between friction coefficient and transformed layer of CNx coating by in-situ spectroscopic analysis2015

    • Author(s)
      H. Nishimura, N. Umehara, H. Kousaka, T. Tokoroyama
    • Journal Title

      Tribology International

      Volume: 85 Pages: 950-955

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] In-situ observation of sliding surface of carbonaceous hard coatings with reflectance spectroscopy2017

    • Author(s)
      Noritsugu Umehara
    • Organizer
      4th International Symposium of IFToMM
    • Place of Presentation
      済州市、韓国
    • Year and Date
      2017-03-19
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] In-situ observation of sliding surface of carbonaceous hard coatings with reflectance spectroscopy2017

    • Author(s)
      Noritsugu Umehara, Hidenori Nishimura
    • Organizer
      ITS-IFToMM-2017 & K-TIS 2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Wear behavior of tetrahedral amorphous carbon nitride under poly alpha-olefin (PAO) lubrication2017

    • Author(s)
      X. Liu, R. Yamaguchi, N. Umehara, M. Murashima
    • Organizer
      International Conference on Manufacturing, Machine Design and Tribology, ICMDT2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Wear behavior of tetrahedral amorphous carbon nitride sliding against steel and sapphire disks under PAO oil lubrication2017

    • Author(s)
      X. Liu, N. Umehara, T. Tokoroyama, M. Murashima
    • Organizer
      World Tribology Congress 2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] In-situ observation of friction surface of CNx under repeated sliding in dry nitrogen and base oil lubrication2016

    • Author(s)
      Noritsugu Umehara
    • Organizer
      2016 2nd International DLC & Tribology Technical Meeting
    • Place of Presentation
      昌原市、韓国
    • Year and Date
      2016-10-20
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Clarification of effect of transformed layer and oil film on low friction coefficient of carbonaceous coating in oil lubrication by in-situ observation of friction area2016

    • Author(s)
      Hidenori Nishimura, Noritsugu Umehara, Hiroyuki Kousaka, Xingrui Deng, Kazuyoshi Manabe and Keiji Hayashi
    • Organizer
      Leeds-Lyon Tribology Symposium
    • Place of Presentation
      リーズ市、英国
    • Year and Date
      2016-09-06
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] IN-SITU OBSERVATION OF FRICTION AREA OF CNx COATING IN PAO OIL LUBRICATION2016

    • Author(s)
      Hidenori Nishimura, Noritsugu Umehara, Hiyoruki Kousaka, Xingrui Deng
    • Organizer
      5th International Conference on Integrity, Reliability and Fatigue
    • Place of Presentation
      ポルト市、ポルトガル
    • Year and Date
      2016-07-24
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] MECHANICAL AND TRIBOLOGICAL PROPERTIES OF TA-CNx FILMS PREPARED BY FILTERED ARC DEPOSITION2016

    • Author(s)
      Xiaoxu Liu, Ryo Yamaguchi, Noritsugu Umehara, Xingrui Deng, Hiroyuki Kousaka
    • Organizer
      5th International Conference on Integrity, Reliability and Fatigue
    • Place of Presentation
      ポルト市、ポルトガル
    • Year and Date
      2016-07-24
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Tribological properties of high hardness ta-CNx coatings deposited by filtered arc deposition with block-on-ring tribotester2016

    • Author(s)
      Noritsugu Umehara
    • Organizer
      North American Manufacturing Conference
    • Place of Presentation
      ロアノーク市、米国
    • Year and Date
      2016-06-27
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] カーボン系硬質膜の低摩擦現象発現時の摩擦面その場観察2016

    • Author(s)
      梅原徳次
    • Organizer
      (社)ニューダイヤモンドフォーラム 平成28年度第2回研究会
    • Place of Presentation
      東京
    • Related Report
      2016 Annual Research Report
    • Invited
  • [Presentation] New deposition method for high hardness ta-CNx with a filtered arc deposition and ion beam mixing2015

    • Author(s)
      N. Umehara
    • Organizer
      International Conference on Mechanical Engineering and Advanced Materials (ICME-AM 2015)
    • Place of Presentation
      Kota Kinabulu, Malaysia
    • Year and Date
      2015-12-03
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] マイクロ波励起・高密度・基材近接プラズマの基礎とDLC成膜への応用2015

    • Author(s)
      上坂裕之
    • Organizer
      2015年真空・表面科学合同講演会
    • Place of Presentation
      つくば
    • Year and Date
      2015-12-03
    • Related Report
      2015 Annual Research Report
    • Invited
  • [Presentation] カーボン系硬質膜の摩擦面の摩擦時その場観察2015

    • Author(s)
      梅原徳次
    • Organizer
      新無機膜研究会第77回研究会
    • Place of Presentation
      名古屋
    • Year and Date
      2015-11-16
    • Related Report
      2015 Annual Research Report
    • Invited
  • [Presentation] The Clarification of Low Friction Mechanism for Carbonaceous Coating by In-situ Observation of Frictional Area2015

    • Author(s)
      H. Nishimura, N. Umehara, H. Kousaka, X. Deng
    • Organizer
      International Tribology Conference, Tokyo
    • Place of Presentation
      Tokyo
    • Year and Date
      2015-09-17
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Tribological properties of high hardness ta-CNx coatings deposited by filtered arc deposition under boundary lubrication2015

    • Author(s)
      T. Hattori, N. Umehara, H. Kousaka, Y. Fuwa, M. Kishi
    • Organizer
      International Tribology Conference, Tokyo
    • Place of Presentation
      Tokyo
    • Year and Date
      2015-09-17
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] カーボン系硬質膜の薄膜潤滑理論による摩擦力の推定2015

    • Author(s)
      梅原徳次
    • Organizer
      摩擦の科学シンポジウム、日本機械学会2015年度年次大会
    • Place of Presentation
      札幌
    • Year and Date
      2015-09-14
    • Related Report
      2015 Annual Research Report
    • Invited
  • [Presentation] Recent Development in Tribology for Sustainable Society2015

    • Author(s)
      N. Umehara
    • Organizer
      6th International Conference on Mechanics and Materials in Design
    • Place of Presentation
      Azure, Portugal
    • Year and Date
      2015-07-27
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] IN-SITU OBSERVATION OF TRANSFORMED LAYER IN THE FRICTION AREA OF a-C:H SLIDING AGAINST SAPPHIRE2015

    • Author(s)
      H. Nishimura, N. Umehara, H. Kousaka, X. Deng
    • Organizer
      International Conference on Manufacturing, Design and Tribology
    • Place of Presentation
      Okinawa, Japan
    • Year and Date
      2015-04-23 – 2015-04-25
    • Related Report
      2014 Annual Research Report
  • [Presentation] Microwave-assisted ultra-high-speed plasma CVD and its application to advanced DLC coating system2015

    • Author(s)
      H. Kousaka
    • Organizer
      The 6th Advanced Forum on Tribology 2015
    • Place of Presentation
      Beijing, China
    • Year and Date
      2015-04-18
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] IN-SITU OBSERVATION OF SLIDING SURFACE OF CARBONACEOUS HARD COATINGS WITH REFLECTANCE SPECTROSCOPY2015

    • Author(s)
      N. Umehara
    • Organizer
      Lubricated Contact Cadiz
    • Place of Presentation
      Cadiz, Spain
    • Year and Date
      2015-04-13 – 2015-04-17
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] 摩擦面反射分光その場観察摩擦試験における構造変化層の厚さ及び物性と摩擦係数の関係2014

    • Author(s)
      西村英典, 野老山貴行, 上坂裕之, 梅原徳次
    • Organizer
      トライボロジー会議盛岡
    • Place of Presentation
      盛岡
    • Year and Date
      2014-11-05 – 2014-11-07
    • Related Report
      2014 Annual Research Report
  • [Presentation] Clarification of relationship between friction coefficient and transformed layer of CNx coating by in-situ spectroscopic analysis2014

    • Author(s)
      H. Nishimuraa, N. Umeharaa, H. Kousakaa, T. Tokoroyama
    • Organizer
      Leeds-Lyon Tribology Symposium
    • Place of Presentation
      Leeds, UK
    • Year and Date
      2014-09-02 – 2014-09-05
    • Related Report
      2014 Annual Research Report
  • [Presentation] 摩擦面反射分光その場観察摩擦試験における構造変化層の物性のその場観察

    • Author(s)
      西村英典,野老山貴行,上坂裕之,梅原徳次
    • Organizer
      トライボロジー会議2013秋福岡
    • Place of Presentation
      福岡
    • Related Report
      2013 Annual Research Report
  • [Presentation] THE CLARIFICATION OF THE RELATIONSHIP BETWEEN TRANSFER LAYER, TRANSFORMED LAYER AND FRICTION COEFFICIENT OF CARBONACEOUS COATING UNDER IN-SITU OBSERVATION OF SLIDING AREA

    • Author(s)
      Hidenori Nishimura, Takayuki Tokoroyama, Hiroyuki Kousaka, Noritsugu Umehara
    • Organizer
      the JSME/ASME 2014 International Conference on Materials and Processing
    • Place of Presentation
      Detroit, USA
    • Related Report
      2013 Annual Research Report
  • [Presentation] 窒化炭素膜の摩擦による構造変化層の厚さと物性の摩擦時その場評価方法の提案

    • Author(s)
      西村英典,梅原徳次、上坂裕之、野老山貴行
    • Organizer
      日本機械学会機素潤滑設計部門講演会
    • Place of Presentation
      長野
    • Related Report
      2013 Annual Research Report

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Published: 2013-06-20   Modified: 2019-07-29  

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