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Study of Electromagnetic Controlled Molten Pool Welding Process using an Unsymmetrical Alternative Magnetic Field

Research Project

Project/Area Number 25420733
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Composite materials/Surface and interface engineering
Research InstitutionUniversity of the Ryukyus

Principal Investigator

Matsuda Shoichi  琉球大学, 工学部, 准教授 (90390567)

Project Period (FY) 2013-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2015: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2014: ¥260,000 (Direct Cost: ¥200,000、Indirect Cost: ¥60,000)
Fiscal Year 2013: ¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Keywordsアーク溶接 / 溶融池磁気制御 / 非対称交流磁場 / 結晶粒径 / 接合
Outline of Final Research Achievements

We can conduct a welding with a high-heat input by the ECMP (Electromagnetic Controlled Molten Pool Welding Process) method which controls the molten metal flow by using upward electromagnetic forces. However, for the phenomenon of ECMP welding is complicated, the effect of a magnetic field on a molten metal flow and a temperature distribution of a molten pool is still unclear.
To solve this problem, the molten metal flow was visualized by using the Pulse Laser (500W). Also, two-color temperature radiometry utilizing a color high-speed camera was used to obtain the surface temperature of the molten metal. As a result, the effect of ECMP parameters on the flow and temperature of molten metal could be recognized. In addition, by the ECMP method using an unsymmetrical alternative magnetic field, it became clear that an averaged grain size becomes small by electromagnetic vibration which generated in a molten pool.

Report

(4 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (8 results)

All 2016 2015 2014 2013

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Acknowledgement Compliant: 1 results) Presentation (7 results) (of which Invited: 1 results)

  • [Journal Article] 溶融池磁気制御溶接法における磁場が溶融池の流動と温度場に及ぼす影響2015

    • Author(s)
      松田昇一,棚原靖
    • Journal Title

      溶接学会誌

      Volume: 84 Pages: 20-30

    • NAID

      130005119402

    • Related Report
      2015 Annual Research Report 2014 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Presentation] 非対称交流磁場を用いた溶融池磁気制御アーク溶接法の研究 溶融池の流動変化と凝固組織2016

    • Author(s)
      松田昇一, 棚原靖, 寺崎秀紀, 斧田有平
    • Organizer
      溶接学会春季大会
    • Place of Presentation
      大阪府 ATC(アジア太平洋トレードセンター)
    • Year and Date
      2016-04-12
    • Related Report
      2015 Annual Research Report
  • [Presentation] 溶融池磁気制御溶接法の溶融池の流動と温度場2015

    • Author(s)
      松田昇一, 棚原靖,
    • Organizer
      溶接学会秋季大会
    • Place of Presentation
      北海道科学大学
    • Year and Date
      2015-09-02
    • Related Report
      2015 Annual Research Report
  • [Presentation] Study of the flow and temperature distribution of molten metal in Electromagnetic Controlled Molten Pool Welding Process2014

    • Author(s)
      S. MATSUDA, Y. TANAHARA, M.Tanaka, S. KATO
    • Organizer
      The 4th East Asia Symposium on Technology of Welding & Joining
    • Place of Presentation
      中国,西安,西安交通大学
    • Year and Date
      2014-10-21 – 2014-10-23
    • Related Report
      2014 Research-status Report
  • [Presentation] VISUALIZATION OF THE FLOW AND THE TEMPERATURE OF MOLTEN METAL IN ELECTROMAGNETIC CONTROLLED MOLTEN POOL WELDING PROCESS2014

    • Author(s)
      J. YAMASHITA, S. MATSUDA. TANAHARA, S. KATO
    • Organizer
      The 16th International Symposium on Flow Visualization
    • Place of Presentation
      日本,沖縄県宜野湾市,沖縄コンベンションセンター
    • Year and Date
      2014-06-24 – 2014-06-28
    • Related Report
      2014 Research-status Report
  • [Presentation] VISUALIZATION OF THE FLOW AND THE TEMPERATURE OF MOLTEN METAL IN ELECTROMAGNETIC CONTROLLED MOLTEN POOL WELDING PROCESS2014

    • Author(s)
      J. YAMASHITA, S. MATSUDA, Y. TANAHARA, S. KATO
    • Organizer
      The 16th International Symposium on Flow Visualization (ISFV16)
    • Place of Presentation
      沖縄
    • Related Report
      2013 Research-status Report
  • [Presentation] 溶融池磁気制御アーク溶接法に関する研究 -溶融池の流動と温度分布-2013

    • Author(s)
      松田昇一、棚原靖、松本幸礼、羽地龍志、真鍋幸男
    • Organizer
      一般社団法人溶接学会(春季全国大会)
    • Place of Presentation
      東京
    • Related Report
      2013 Research-status Report
  • [Presentation] 溶融池磁気制御溶接法の現状と課題2013

    • Author(s)
      松田昇一
    • Organizer
      一般社団法人溶接学会(第79回溶接研究会)
    • Place of Presentation
      愛知県名古屋市
    • Related Report
      2013 Research-status Report
    • Invited

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Published: 2014-07-25   Modified: 2019-07-29  

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