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Research on Surface Processing and Modification by Laser Beam

Research Project

Project/Area Number 63302059
Research Category

Grant-in-Aid for Co-operative Research (A)

Allocation TypeSingle-year Grants
Research Field 溶接工学
Research InstitutionOsaka University

Principal Investigator

MARUO Hiroshi  Osaka University, Faculty of Engineering, Professor, 工学部, 教授 (50028982)

Co-Investigator(Kenkyū-buntansha) MIYAKE Masashi  Osaka University, Faculty of Engineering, Professor, 溶接工学研究所, 教授 (40029286)
MATSUNAWA Akira  Osaka University, Faculty of Engineering, Professor, 溶接工学研究所, 教授 (20029119)
INOUE Katsunori  Osaka University, Faculty of Engineering, Professor, 溶接工学研究所, 教授 (90029067)
HIRATA Yoshinori  Osaka University, Faculty of Engineering, Lecturer, 工学部, 講師 (00116089)
MIYAMOTO Isamu  Osaka University, Faculty of Engineering, Lecturer, 工学部, 講師 (90029273)
Project Period (FY) 1988 – 1990
Project Status Completed (Fiscal Year 1990)
Budget Amount *help
¥39,200,000 (Direct Cost: ¥39,200,000)
Fiscal Year 1990: ¥6,000,000 (Direct Cost: ¥6,000,000)
Fiscal Year 1989: ¥16,300,000 (Direct Cost: ¥16,300,000)
Fiscal Year 1988: ¥16,900,000 (Direct Cost: ¥16,900,000)
KeywordsExcimer laser / CO_2 laser / CVD / TOF / Admission gas / Kinetic energy / Ionization / Evaporation / YAGレ-ザ / 不安定共振器 / マスクプロジェクション / 分解粒子 / 表面粗さ / セラミックス / CO_2レーザ / YAGレーザ / ZnSeレンズ / 強度分布 / 熱分解 / クラック / 曲げ強度
Research Abstract

Optics and diagnostics for focusing and shaping lasers were discussed. Mechanism of surface processing and modification of metal and ceramics was analyzed by using CO_2, YAG and excimer lasers, and properties of surface processing and modification were also characterized. It was shown that lasers are very effective source for surface processing and modifications. Results obtained are summarized as follows :
(1) Intensity distribution and focal position of CO_2, YAG and excimer lasers were measured by a newly developed diagnostic system. Change in focal length of ZnSe lens due to optical distortion induced thermally by high power CO_2 laser beam was also analyzed both theoretically and experimentally. Intensity distribution near focus position was shown to change within a short pulse duration, 30nsec, of excimer laser.
(2) LSV optics provided shaping efficiency as high as 96% with variable shape of beam spot, which enables variable case depth with optimized surface temperature. Transformation hardening using LSV optics provided hardened depth up to 2.5mm without any surface coating. Etyle-silicate was useful as a binder for metal powder in laser cladding, which provides absorptivity of about 60% without any porosity formation.
(3) Surface processing of ceramics was compared between CO_2, YAG and excimer (ArF, KrF and XeF) lasers. Negligible heat affected zone without cracks were observed at high peak powers and short pulse lengths like excimer lasers, although the processing speed becomes much smaller than CO_2 and YAG lasers of normal pulse.
(4) Spectral analysis and TOF technique were used to analyze laser PVD phenomenon. In excimer laser, the flight velocities of vapored particles were as fast as 40-50 km/sec, and considerable amount of particles were excited and ionized. Excimer laser provided fine films with very high hardness, which is larger than target ceramics. The stoichiometry Si_3N_4 film by LPVD was obtained with admission gas of N_2.

Report

(4 results)
  • 1990 Annual Research Report   Final Research Report Summary
  • 1989 Annual Research Report
  • 1988 Annual Research Report
  • Research Products

    (14 results)

All Other

All Publications (14 results)

  • [Publications] ISamu Miyamoto Hirokuni Nanba Hiroshi Maruo: "Analysis of Thermally Induced Optical Distoilion in Lens during Focusing High Power CO_2 Laser Beam" Proceedings of ECOー3 CO_2 Lasers and Applications 2. 1276. 112-121 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Isamu Miyamoto Yukihiro Horiguchi Hiroshi Maruo: "Novel Shaping Optis of CO_2 Laser Beami LSV Optics ーPrinciPle and Applicationsー" Proceedings of ECOー2 CO_2 Lasers and Applications 2. 1276. 202-216 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Isamu Miyamoto Hiroshi Maruo: "Processing of Ceramicsby Excimer Lasers" Proceedings of ECOー3 Laser Assisled Procesoing 2. 1279. 66-76 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Hiroshi Maruo Isamu Miyamoto Toshihiko Ooie: "Laser Machiniy of Ceramics ーMachiniy Mechanism and Qualityー" The 5th International Symposium of the Japan Weldiy Society. 1. 251-256 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] I. Miyamoto: "Shaping of C02 Laser Beam by Kaleidoscope." Proceeding of 7th International Symposium ofn Gas Flow and Chemical Lasers.99542-518 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] I. Miyamoto: "Processing of Ceramics by Excimer Lasers" Proceedings of 3rd European Congress on Optics.SPIE Vo1.1279. 66-76 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] I. Miyamoto: "Analysis of Thermally Induced Optical Distortion in Lens during Focusing High Power CO2 LAser Beam" Proceedings of 3rd European Congress on Optics.SPIE Vol. 1276. 112-121 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] I. Miyamoto: "Novel Shaping Optics of CO2 Laser Beam : LSV Optics -Principle and Applications-," Proceeding of 3rd European Congress on OPtics.SPIE Vol. 1276. 202-216 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] I. Miyamoto: "Diagnostics of Focused CO2 Laser Beam -Estimation of Thermally Induced Focus Shift" 5th International Symposium of Japan Welding Society. 275-280 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] H. Maruo: "Laser Machining of Ceramics -Machining Mechanism and Quality-" 5th International Symposium of Japan Welding Society. 251-256 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Isamu Miyamoto;Hirokuni Nanba;Hiroshi Maruo: "Analysis of Thermally Induced Optical Distortion in Lens during Focusing High Power CO_2 Laser Beam" Proceedings of ECOー3 CO_2 Lasers and Applications II. 1276. 112-121 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Isamu Miyamoto;Yukihiro Horiguchi;Hiroshi Maruo: "Novel Shaping Optics of CO_2 Laser Beam:LSV OpticsーPrinciple and Applicationsー" Proceedings of ECOー2 CO_2 Lasers and Applications II. 1276. 202-216 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Isamu Miyamoto;Hiroshi Maruo: "Processing of Ceramics by Excimer Lasers" Proceedings of ECOー3 Laser Assisted Processing II. 1279. 66-76 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Hiroshi Maruo;Isamu Miyamoto;Toshihiko Ooie: "Laser Machining of CeramicsーMachining Mechanism and Qualityー" The 5th International Symposium of the Japan Welding Society. 1. 251-256 (1990)

    • Related Report
      1990 Annual Research Report

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Published: 1988-04-01   Modified: 2016-04-21  

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