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Integrated Optimization of Melting, Casting and Plastic Working for Metals and Metallic Alloys

Research Project

Project/Area Number 63460195
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 金属加工(含鋳造)
Research InstitutionThe University of Tokyo

Principal Investigator

KIHARA Junji  Univ. Tokyo Dept. Metallurgy, Professor, 工学部, 教授 (00010801)

Co-Investigator(Kenkyū-buntansha) NAGASAKI Chihiro  Univ. Tokyo Dept. Metallurgy, Research Assistant, 工学部, 助手 (90180471)
AIZAWA Tatsuhiko  Univ. Tokyo Dept. Metallurgy, Associate Professor, 工学部, 助教授 (10134660)
Project Period (FY) 1988 – 1990
Project Status Completed (Fiscal Year 1990)
Budget Amount *help
¥6,300,000 (Direct Cost: ¥6,300,000)
Fiscal Year 1990: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1989: ¥2,300,000 (Direct Cost: ¥2,300,000)
Fiscal Year 1988: ¥3,400,000 (Direct Cost: ¥3,400,000)
KeywordsIntegrated Optimization / Melting and Casting / Computational Model / Plastic Working / Deformation Mode Method / Inverse Problem / Coupling Analysis / Process Metallurgy / ニッケル / γ→α変態 / 粒界移動 / 非調質低合金高強度鋼 / フィルム状フエライト / 炭窒化物の析出 / 中間温度脆性 / 粒界ボイド形成 / 超高温ホットプレス / ヒーター / 超100°C / 銅の中間温度脆性 / 粒界偏折 / 動的再結晶 / αの大量折出
Research Abstract

In the modern or near-future steel making and processing systems, such elemental technologies as melting, casting or plastic forming are fusioned and integrated into new powerful processing systems which could grow coming bases of fabrication in next century. The melting forging or the forging of mushy-state metal alloys are typical technology of plasticity where both casting and forging technologies are combined into new processing. The mechanical alloying or explosive forming are identified as new confusions where melting processings and plastic working are integrated into new faces. In the present study, researchers are concerned with understanding the fundamental characteristic features and frame of methodology for conceptual and detail designs of new promising processings in the integration of melting, casting and plastic working and describing the integrated optimization for these processes. With respect to the optimization of melting and casting, new computational model is propo … More sed and developed : quad-tree/modified quad-tree model is proposed and fully utilized to enable us to make set or boolean operation to deal with the complex shaped casting. Our developing prototype system has demonstrated the validity and effectiveness of our approach. Since three dimensional behaviors become or will grow an essential issue in the rolling technology, new frame of rolling analysis have been developed to deal with the actual three dimensional rolling behaviors even for complex shape rolling systems ; our developing deformation-mode method provides the fundamental tool to evaluate the work profiles in flat rolling and to predict the change of figures in shape rolling. This method can be easily connected with the heat transfer analysis by the boundary element method to take into account the mutual interaction between deformation of works and heat transfer/temperature distribution in works. Through the uniaxial tensile testing in the elevated temperature with the controlled history of temperature and the programmed loading conditions for steel or Ni, we have understood the fundamental properties and responses in the relatively wide range of temperature where these materials lose their ductility ; these studies lead to profound understanding of various mechanisms appearing in the process metallurgy. The above researches provide a basis to construct new fusioned and integrated processing. Less

Report

(4 results)
  • 1990 Annual Research Report   Final Research Report Summary
  • 1989 Annual Research Report
  • 1988 Annual Research Report
  • Research Products

    (12 results)

All Other

All Publications (12 results)

  • [Publications] T.Aizawa et al.: "Heat transfer analysis based on modified quadーtree model" Theoretical and Applied Mechanics. 36. 401-411 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] T.Aizawa et al.: "New preprocessing system for solidification analysis" Modeling and Welding Processes. IV. 763-772 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] J.Kihara et al.: "Experimental determination of the thermal properties of carbon steel with the aid of boundary element methods" Boundary Element Methods in Applied Mechanics. 463-472 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 辛平、木原 諄二、相澤 龍彦: "一般化平面ひずみモデルによる圧延変形の解析" 塑性と加工. 30. 1180-1185 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 辛平、木原 諄二、相澤 龍彦: "変形モ-ドによる圧延変形の三次元近似解析" 塑性と加工. 31. 372-377 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] S.Sukumoda,T.Aizawa and J.Kihara: "Heat transfer onーline sensing system in rolling with use of boundary element method" Software for Engineering Workstations. 6. 158-164 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] T. Aizawa et al.: "Heat transfer analysis based on modified quad-tree model" Theoretical and Applied Mechanics. Vol. 36. 401-411 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] T. Aizawa et al.: "New processing system for solidification analysis" Modeling and Welding Processes. Vol. IV. 763-772 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] J Kihara and T. Aizawa: "Experimental determination of the thermal properties of carbon steel with the aid of boundary element methods" Boundary Element Methods in Applied Mechanics. 463-472 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] P. Xin, J. Kihara and T. Aizawa: "Rolling process analysis by the generalized plane-strain modeling combined with deformation mode method" Journal of the JSTP. Vol. 30. 1180-1185 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] P. Xin, J. Kihara and T. Aizawa: "Three dimensional analysis for rolling process by deformation mode method" Journal of the JSTP. Vol. 31. 372-377 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] S. Sukumoda, T. Aizawa and J. Kihara: "Heat transfer on-line sensing system in rolling with use of the boundary element method" Software for Engineering Workstations. Vol. 6. 158-164 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary

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Published: 1988-04-01   Modified: 2016-04-21  

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