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Development of a waste-on-waste environmentally friendly process to recover cobalt, nickel, and copper from slag using pyrrhotite-rich flotation tailings

研究課題

研究課題/領域番号 23K19023
研究種目

研究活動スタート支援

配分区分基金
審査区分 0202:物性物理学、プラズマ学、原子力工学、地球資源工学、エネルギー学およびその関連分野
研究機関秋田大学

研究代表者

GODIRILWE LABONE  秋田大学, 国際資源学研究科, 助教 (30975751)

研究期間 (年度) 2023-08-31 – 2025-03-31
研究課題ステータス 交付 (2023年度)
配分額 *注記
2,860千円 (直接経費: 2,200千円、間接経費: 660千円)
2024年度: 1,430千円 (直接経費: 1,100千円、間接経費: 330千円)
2023年度: 1,430千円 (直接経費: 1,100千円、間接経費: 330千円)
キーワードcobalt / copper / recovery / roasting / low temperature / phase conversion / leaching / metal recovery / mining waste / nickel
研究開始時の研究の概要

A new process to recover cobalt, nickel, and copper simultaneously from flotation tailings and smelter slag by utilizing their reaction properties during roasting will be developed. The process also removes minerals that support acid mine drainage to reduce the environmental loading of mining waste.

研究実績の概要

The main purpose of this research was to develop a new process that involves the co-extraction and recovery of Co, Ni, and Cu from flotation tailings and Cu-Ni smelter slag material, while simultaneously removing these heavy metals for a reduced environmental loading.
In this regard a low-temperature roasting and atmospheric leaching experimental conditions were successfully established while using low-grade copper-cobalt ore in the experiments. The sample had a metal content similar to mining waste and thus provided a convenient way to conduct preliminary studies.
Since this research aimed on lowering the energy requirement of roasting, a low roasting temperature of 180 °C was achieved through the addition of sodium metabisulfite additive, yielding more than 90% copper and cobalt extraction from the low-grade sample.
The established preliminary roasting conditions, also confirmed the conversion of ferrous Fe phase to ferric iron, in this form iron can be easily removed in a stable solid form for safer environmental disposal considerations.
In the next research stage, the optimized roasting conditions will be applied to the mining waste material (tailings and slag) to extract copper, nickel, and cobalt, and remove these heavy metals before safe disposal of this mining waste.
The results of this preliminary research were presented at the International Symposium on Earth Science and Technology (CINEST 2023) in Fukuoka, Japan.

現在までの達成度 (区分)
現在までの達成度 (区分)

3: やや遅れている

理由

A slight delay in the progress of research was encountered because of challenges in obtaining and shipments of mine waste (flotation tailings) from a copper-nickel mine from overseas into Japan. These challenges were successfully resolved, and the flotation tailings were received at Akita University, Japan. Nonetheless, the delay was usefully utilized, as the preliminary studies still progressed using a comparable ore sample while waiting for the sample’s arrival. The experimental conditions obtained from the preliminary study will be applied to the mining wastes in the next research phase.

今後の研究の推進方策

Conduct further roasting experiments using flotation tailings and smelter slag and employing the selected experimental conditions from the preliminary study. The tailings will be added in place of, or with an additive e.g. sodium metabisulfite or sodium sulfate to enhance the sulfation of metals and obtain highly soluble mineral phases.
Leaching experiments will be conducted on the roasted products under simple atmospheric conditions using water or a very dilute acidic solution.
Metal elution tests of the leach residues will be done to ensure a reduced environmental loading of the waste generated.
The results of this research will be presented in at least 2 domestic conferences because the current results are insufficient to apply for an international conference as initially planned.

報告書

(1件)
  • 2023 実施状況報告書
  • 研究成果

    (1件)

すべて 2023

すべて 学会発表 (1件)

  • [学会発表] oThe effect of leaching media on the recovery of cobalt and copper from a low-grade oxide ore from the Zambian Copperbelt.2023

    • 著者名/発表者名
      Godirilwe L.L., Tupaz C.A., Simusokwe M., Haga K., Shibayama A.
    • 学会等名
      International Symposium on Earth Science and Technology 2023 (CINEST 2023)
    • 関連する報告書
      2023 実施状況報告書

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公開日: 2023-09-11   更新日: 2024-12-25  

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