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2011 Fiscal Year Final Research Report

Crack Repair in Heat Resisting Superallloys applying Stress Field Assisted Diffusion Phenomenon

Research Project

  • PDF
Project/Area Number 21246022
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionNagaoka University of Technology

Principal Investigator

OKAZAKI Masakazu  長岡技術科学大学, 工学部, 教授 (00134974)

Co-Investigator(Kenkyū-buntansha) FUKUZAWA Yasushi  長岡技術科学大学, 工学部, 教授 (10126477)
SAKAGUCHI Motoki  長岡技術科学大学, 工学部, 助教 (60452083)
YAMAGISHI Satoshi  長岡技術科学大学, 工学部, 技術職員 (20452089)
Project Period (FY) 2009 – 2011
Keywords信頼性 / 高温強度 / 超合金 / 疲労 / き裂 / コーティング / 損傷修復 / 表面改質
Research Abstract

This work has explored a new engineering method and process to repair the fatigue cracks in heat resisting Ni-based superalloys, combining the stress field assisted diffusion phenomenon and a micro-spark coatings. A series of the experimental works showed that the proposed method was very successful for the repair of the fatigue cracks which were artificially reproduced under the laboratory conditions. These results were summarized into a new damage map showing what in-service condition(s) is(are) more effective to which the proposed repair method is applied.

  • Research Products

    (29 results)

All 2012 2011 2010 2009 Other

All Journal Article (15 results) (of which Peer Reviewed: 12 results) Presentation (10 results) Book (2 results) Remarks (1 results) Patent(Industrial Property Rights) (1 results) (of which Overseas: 1 results)

  • [Journal Article] Microstructural Changes in A Single Crystal Ni-base Superalloy Induced by Plastic Straining2012

    • Author(s)
      M. Sakaguchi and M. Okazaki
    • Journal Title

      Mater. Sci. Engg.-A

      Volume: Vol.534 Pages: 253-259

    • Peer Reviewed
  • [Journal Article] Adhesion Strength of Ceramic Top Coat in Thermal Barrier Coatings Subjected to Thermal Cycles :-Effects of Thermal Cycle Testing Method and Environment2012

    • Author(s)
      M. Okazaki, S. Yamagishi, Y. Yamazaki, K. Ogawa, H. Waki, M. Arai
    • Journal Title

      International Journal of Fatigue

      Volume: Vol.34

    • DOI

      DOI:10.1016/j.ijfatigue.2012.02.014

    • Peer Reviewed
  • [Journal Article] Fatigue crack propagation behavior in friction stir welding of AA6063-T5 : Roles of residual stress and microstructure2012

    • Author(s)
      Tran Hung Tra, Masakazu Okazaki, Kenji Suzuki
    • Journal Title

      International Journal of Fatigue

      Volume: Vol.34

    • DOI

      DOI:10.1016/j.ijfatigue.2012.02.003

    • Peer Reviewed
  • [Journal Article] Fatigue properties of alloy 718 overlay-coated with a Co-based X40 alloy by the Micro Spark Coating2012

    • Author(s)
      Kamma Ryohta, Sakaguchi Motoki, Okazaki Masakazu, Shimoda Yukihiro, Uchiyama Takehiko, Ochiai Hiroyuki, Watanabe Mitsutoshi
    • Journal Title

      JSME Journal of Solid Mechanics and Materials Engineering

      Volume: Vol.6 Pages: 201-214

    • URL

      http://dx.doi.org/10.1299/jmmp.6.227

    • Peer Reviewed
  • [Journal Article] Fatigue Crack Propagation in Thin-Wall Superalloys Components ; Experimental Investigation via Miniature CT Specimens2012

    • Author(s)
      M. Okazaki, S. Yamagushi, M. Sakaguchi
    • Journal Title

      Superalloys 2012

      Volume: (in press)

  • [Journal Article] 摩擦撹拌接合によるNi基超合金とAl合金の異材接合2012

    • Author(s)
      阪口基己, 多田正人, 岡崎正和
    • Journal Title

      日本機械学会論文集

      Volume: Vol.77 Pages: 708-712

    • Peer Reviewed
  • [Journal Article] WC-12CoをHVOF溶射したNi基超合金Alloy718の高温疲労特性2011

    • Author(s)
      菅間良太, 山岸郷志, 阪口基己, 岡崎正和, 深沼博隆
    • Journal Title

      日本機械学會論文集A編

      Volume: Vol.77 Pages: 2041-2045

    • Peer Reviewed
  • [Journal Article] 放電コーティングしたNi基超合金の高温疲労強度特性2011

    • Author(s)
      菅間良太, 阪口基己, 岡崎正和
    • Journal Title

      日本機械学會論文集A編

      Volume: Vol.77 Pages: 364-366

    • Peer Reviewed
  • [Journal Article] Assessment of Fatigue Crack Propagation Behavior near Crystallographic Orientation Boundaries in Polycrystalline Ni-base Superalloys2011

    • Author(s)
      Masakazu Okazaki, Motoki Sakaguchi
    • Journal Title

      International Conference on Advanced Technology in Experimental Mechanics

    • Peer Reviewed
  • [Journal Article] Fatigue Crack Propagation Behavior Significantly Interacting with Microstructural Units in Thin Wall Ni-base Superalloy Structures2011

    • Author(s)
      Masakazu Okazaki, Motoki Sakaguchi
    • Journal Title

      Gas Tubine Conference

      Pages: IGTC2011-ABS-0061

    • Peer Reviewed
  • [Journal Article] 形彫り放電加工の加工速度に及ぼす材料物性の影響2011

    • Author(s)
      山下正英, 北村朋生, 山下健, 福澤康
    • Journal Title

      電気加工学会誌

      Volume: Vol.45, No.109 Pages: 971-979

  • [Journal Article] コールドスプレーにより作製した準結晶粒子分散アルミ合金コーティング材の熱疲労挙動2010

    • Author(s)
      菱田, 藤田, 岡崎, 阪口
    • Journal Title

      日本機械学会論文集

      Volume: Vol.76, No.764 Pages: 370-371

    • Peer Reviewed
  • [Journal Article] Fatigue Crack Propagation Behavior Relevant to Micrstructural Inhomogeneity in A Friction Stir Weldment2010

    • Author(s)
      Tran Hung Tra, Masahiro Seino, Motoki Sakaguchi, Masakazu Okazaki
    • Journal Title

      Journal of Solid Mechanics and Materials Engineering

      Volume: Vol.4, No.6 Pages: 840-848

  • [Journal Article] Evaluation of Fatigue Crack Propagation in The Post-Service Gas Turbine Vane2009

    • Author(s)
      Motoki Sakaguchi, Yosuke Sasaki, Masakazu Okazaki and Koichi Namba
    • Journal Title

      JSMME, Special Issue : on : TBC for Gas Turbines, JSMME

      Volume: Vol.4, No.2 Pages: 131-142

    • Peer Reviewed
  • [Journal Article] A New Testing Method to Evaluate Adhesion Strength of Ceramic Top Coat in TBCs2009

    • Author(s)
      Masakazu Okazaki, Satoshi Yamagishi, Masakazu Osakabe and Hirotaka Fukanuma
    • Journal Title

      JSMME, Special Issue : on : TBC for Gas Turbines, JSMME

      Volume: Vol.4, No.2 Pages: 345-354

    • Peer Reviewed
  • [Presentation] Ni基超合金コーティング試験片の内部疲労き裂発生と進展挙動2012

    • Author(s)
      田巻翼,岡崎正和,阪口基己
    • Organizer
      日本機械学会北陸信越支部第49期総会・講演会
    • Place of Presentation
      金沢工業大学
    • Year and Date
      2012-03-10
  • [Presentation] Ni基超合金小型サンプル中の疲労き裂進展に対する結晶方位と結晶粒界の影響2012

    • Author(s)
      津留武志,阪口基己,岡崎正和
    • Organizer
      日本機械学会北陸信越支部第49期総会・講演会
    • Place of Presentation
      金沢工業大学
    • Year and Date
      2012-03-10
  • [Presentation] 交流インピーダンス法を援用したしゃ熱コーティング膜のはく離検出2012

    • Author(s)
      池田創一,山岸郷志,岡崎正和
    • Organizer
      日本機械学会北陸信越支部第49期総会・講演会
    • Place of Presentation
      金沢工業大学
    • Year and Date
      2012-03-10
  • [Presentation] Fatigue crack propagation behavior in friction stir welded specimen of AA6063-T5 :-Roles of residual stress and microstructure2011

    • Author(s)
      Masakazu Okazaki, Tran Hung Tra, Motoki Sakaguchi
    • Organizer
      Friction 2011
    • Place of Presentation
      Karsruhe(Germany)
    • Year and Date
      2011-10-25
  • [Presentation] 遮熱コーティング皮膜の新密着強度評価手法の提案と最適化2010

    • Author(s)
      岡崎正和,石井峻信
    • Organizer
      日本学術振興会第123委員会報告
    • Year and Date
      20100000
  • [Presentation] 摩擦撹拌接合によるNi基超合金とアルミニウム合金の異材接合体創製2010

    • Author(s)
      岡崎正和
    • Organizer
      日本機械学会北陸信越支部講演会
    • Year and Date
      2010-10-10
  • [Presentation] Assessment of Fatigue Crack Propagation Behavior near Crystallographic Orientation Boundaries in Some Polycrystalline Ni-base Superalloys2010

    • Author(s)
      Masakazu Okazaki
    • Organizer
      SUPERALLOYS
    • Place of Presentation
      EngineeringConferences International,(Awaji, Japan)
    • Year and Date
      2010-07-15
  • [Presentation] Effect of Plastic Pre-Straining on Microstructural Changes in Ni-base Single Crystal Superalloy Induced by Creep Stress2010

    • Author(s)
      M. Okazaki
    • Organizer
      2010 M & M International Symposium
    • Place of Presentation
      Pasadena, CA, USA
    • Year and Date
      2010-03-03
  • [Presentation] High Temperature Fatigue Properties of Electro Discharge Coated Ni-Base Superalloy2009

    • Author(s)
      Ryohta Kamma, Motoki Sakaguchi, Masakazu Okazaki
    • Organizer
      Asian Pacific Conference for Materials and Mechanics 2009 APCMM(2009)
    • Place of Presentation
      Yokohama, JAPAN
    • Year and Date
      2009-11-15
  • [Presentation] FATIGUE CRACK PROPAGATION BEHAVIOR RELEVANT TO INHOMOGENEITY IN THE FRICTION STIR WELD2009

    • Author(s)
      Tran Hung Tra, Seino, Sakaguch, Okazaki
    • Organizer
      Asian Pacific Conference for Materials and Mechanics 2009
    • Place of Presentation
      APCMM(2009), Yokohama, JAPAN, November 15
    • Year and Date
      2009-11-14
  • [Book] 機械の研究2010

    • Total Pages
      937-948
    • Publisher
      養賢堂
  • [Book] 遮熱コーティングの弾性係数2010

    • Author(s)
      吉田豊信編集
    • Publisher
      技報堂出版
  • [Remarks]

    • URL

      http://mcweb.nagaokaut.ac.jp/~okazaki/

  • [Patent(Industrial Property Rights)] High temperature Strength member2010

    • Inventor(s)
      M. Okazaki, Y. Harada
    • Industrial Property Rights Holder
      Y. Harada
    • Industrial Property Number
      European Patent# EP 1 308 535 B1
    • Acquisition Date
      20100500
    • Overseas

URL: 

Published: 2013-07-31  

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