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Establishment of high sensitivity flaw detection system for omnidirectional crack in all surfaces of 3D shape test object and high-precision crack shape sizing

Research Project

Project/Area Number 15K05684
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionThe University of Shiga Prefecture

Principal Investigator

Fukuoka Katsuhiro  滋賀県立大学, 工学部, 准教授 (40512778)

Co-Investigator(Renkei-kenkyūsha) TAKAGI Toshiyuki  東北大学, 流体科学研究所, 教授 (20197065)
KOJIMA Fumio  神戸大学, システム情報科学研究科, 教授 (70234763)
HASHIMOTO Mitsuo  独立行政法人高齢・障害・求職者雇用支援機構, 職業能力開発総合大学校・総合課程, 教授 (90198698)
Project Period (FY) 2015-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2017: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2016: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2015: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywords非破壊検査 / 渦電流探傷試験 / 磁粉探傷試験 / 定量的評価 / 微小傷 / 磁化 / 立体形状試験体 / 強磁性体 / 定量的j評価 / 回転磁界
Outline of Final Research Achievements

The flaw detection in complex configuration portions of mechanical parts and various structures etc. is difficult and the incidence rate of the crack is high because of the stress concentration. It is necessary to establish the high-sensitivity flaw detection technique in complex portions. Additionally, in non-destructive inspection, the ability to quantitatively evaluate the crack profile is necessary for determining influence of detected cracks on the structural strength.
In this research, mechanical parts (ferromagnetic steels) of the complex 3D shape were targeted. We developed the high-sensitivity flaw detection system for the omnidirectional crack in all surfaces of 3D shape test object. Moreover, we investigated a technique for quantitatively evaluating crack shape using detection results.

Report

(4 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • Research Products

    (56 results)

All 2018 2017 2016 2015 Other

All Journal Article (21 results) (of which Peer Reviewed: 11 results,  Acknowledgement Compliant: 15 results) Presentation (32 results) (of which Int'l Joint Research: 5 results,  Invited: 1 results) Book (1 results) Remarks (2 results)

  • [Journal Article] Consideration of Multi-coil Type Magnetization System for Magnetic Particle Testing of Omnidirectional Crack in All Surfaces of 3D Shape Test Object2018

    • Author(s)
      福岡克弘、小林正樹、尾崎智裕、及川芳朗
    • Journal Title

      IEEJ Transactions on Fundamentals and Materials

      Volume: 138 Issue: 4 Pages: 141-146

    • DOI

      10.1541/ieejfms.138.141

    • NAID

      130006602439

    • ISSN
      0385-4205, 1347-5533
    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 一様渦電流マルチプローブによる自然き裂および湾曲形状部位の探傷とき裂形状の推定2018

    • Author(s)
      福岡克弘
    • Journal Title

      検査技術

      Volume: 23 Pages: 6-14

    • NAID

      40021559867

    • Related Report
      2017 Annual Research Report
  • [Journal Article] Development of Advantageous ECT Probe for Highly Sensitive Detection of Microcrack in Spring Steel and Estimation of Crack Shape2017

    • Author(s)
      福岡克弘、長谷川諒
    • Journal Title

      IEEJ Transactions on Fundamentals and Materials

      Volume: 137 Issue: 5 Pages: 304-310

    • DOI

      10.1541/ieejfms.137.304

    • NAID

      130005631913

    • ISSN
      0385-4205, 1347-5533
    • Related Report
      2017 Annual Research Report 2016 Research-status Report
    • Peer Reviewed
  • [Journal Article] Flaw Detection for Microcrack in Spring Steel and Estimation of Crack Shape with Eddy Current Testing2017

    • Author(s)
      K.Fukuoka and R.Hasegawa
    • Journal Title

      The 18th International Symposium on Applied Electromagnetics and Mechanics (proc. of ISEM2017)

      Volume: -

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Consideration of Magnetic Saturation ECT using AC Magnetization2017

    • Author(s)
      T.Chikami and K.Fukuoka
    • Journal Title

      The 18th International Symposium on Applied Electromagnetics and Mechanics (proc. of ISEM2017)

      Volume: -

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 立体形状試験体の磁粉探傷試験のための3D回転磁界の発生2017

    • Author(s)
      福岡克弘
    • Journal Title

      非破壊検査

      Volume: 66 Pages: 512-517

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Consideration of Magnetizer for Magnetic Particle Testing of Omnidirectional Crack in 3D Shape Test Object2016

    • Author(s)
      福岡克弘、野間翔太、小林正樹、尾崎智裕、及川芳朗
    • Journal Title

      Journal of the Japan Society of Applied Electromagnetics and Mechanics

      Volume: 24 Issue: 3 Pages: 155-160

    • DOI

      10.14243/jsaem.24.155

    • NAID

      130005252839

    • ISSN
      0919-4452, 2187-9257
    • Related Report
      2016 Research-status Report 2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Measurement of magnetic particle for quantitative evaluation in magnetic particle testing2016

    • Author(s)
      K.Fukuoka and S.Horiike
    • Journal Title

      Int. J. of Appl. Electromagn. Mech.

      Volume: 52 Issue: 3-4 Pages: 1545-1551

    • DOI

      10.3233/jae-162211

    • Related Report
      2016 Research-status Report 2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Consideration of multi-coil type magnetizer for detection of omnidirectional crack in magnetic particle testing2016

    • Author(s)
      K.Fukuoka, S.Noma, M.Kobayashi, T.Ozaki and Y.Oikawa
    • Journal Title

      Int. J. of Appl. Electromagn. Mech.

      Volume: 52 Issue: 3-4 Pages: 1537-1543

    • DOI

      10.3233/jae-162174

    • Related Report
      2016 Research-status Report 2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Development of ECT probe for flaw detection of microcrack in spring steel material2016

    • Author(s)
      K.Fukuoka
    • Journal Title

      Int. J. of Appl. Electromagn. Mech.

      Volume: 52 Issue: 3-4 Pages: 1177-1183

    • DOI

      10.3233/jae-162108

    • Related Report
      2016 Research-status Report 2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] 立体形状試験体における均一な全方向磁化の検討2016

    • Author(s)
      福岡克弘
    • Journal Title

      電気学会、マグネティックス研究会、資料番号(MAG-16-138)

      Volume: - Pages: 17-22

    • Related Report
      2016 Research-status Report
    • Acknowledgement Compliant
  • [Journal Article] 渦電流試験によるばね鋼中の微小き裂の高感度検出とき裂形状の推定2016

    • Author(s)
      福岡克弘、長谷川諒
    • Journal Title

      電気学会、マグネティックス研究会、資料番号(MAG-17-11)

      Volume: - Pages: 61-64

    • Related Report
      2016 Research-status Report
    • Acknowledgement Compliant
  • [Journal Article] マルチ一様および回転渦電流探傷による強磁性体の微小き裂検出2016

    • Author(s)
      千頭龍哉、福岡克弘
    • Journal Title

      電気学会、マグネティックス研究会

      Volume: - Pages: 27-30

    • Related Report
      2015 Research-status Report
    • Acknowledgement Compliant
  • [Journal Article] 渦電流探傷試験によるばね鋼微小欠陥の検出と欠陥形状の推定2016

    • Author(s)
      長谷川諒、福岡克弘
    • Journal Title

      電気学会、マグネティックス研究会

      Volume: - Pages: 21-26

    • Related Report
      2015 Research-status Report
    • Acknowledgement Compliant
  • [Journal Article] Development of Magnetic-Particle Testing Magnetizer for Generation of Uniform Rotating Magnetic Field in Wide Area2015

    • Author(s)
      福岡克弘、川越一平、尾崎智裕、岩田成弘、粂田昌彦、及川芳朗
    • Journal Title

      Journal of the Japan Society of Applied Electromagnetics and Mechanics

      Volume: 23 Issue: 1 Pages: 118-124

    • DOI

      10.14243/jsaem.23.118

    • NAID

      130005073639

    • ISSN
      0919-4452, 2187-9257
    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Development of Multi Coil Magnetizer for Magnetic Particle Testing of Omnidirectional Crack2015

    • Author(s)
      福岡克弘、小林正樹、尾崎智裕、及川芳朗
    • Journal Title

      IEEJ Transactions on Fundamentals and Materials

      Volume: 135 Issue: 12 Pages: 786-791

    • DOI

      10.1541/ieejfms.135.786

    • NAID

      130005112577

    • ISSN
      0385-4205, 1347-5533
    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Development of ECT Probe for Flaw Detection of Microcrack in Spring Steel Material2015

    • Author(s)
      K.Fukuoka
    • Journal Title

      The 17th International Symposium on Applied Electromagnetics and Mechanics (proc. of ISEM2015)

      Volume: -

    • Related Report
      2015 Research-status Report
    • Acknowledgement Compliant
  • [Journal Article] Measurement of Magnetic Particle for Quantitative Evaluation in Magnetic Particle Testing2015

    • Author(s)
      K.Fukuoka, S.Horiike and K.Sakuta
    • Journal Title

      The 17th International Symposium on Applied Electromagnetics and Mechanics (proc. of ISEM2015)

      Volume: -

    • Related Report
      2015 Research-status Report
    • Acknowledgement Compliant
  • [Journal Article] Consideration of Multi Coil Type Magnetizer for Detection of Omnidirectional Crack in Magnetic Particle Testing2015

    • Author(s)
      K.Fukuoka, S.Noma, M.Kobayashi, T.Ozaki and Y.Oikawa
    • Journal Title

      The 17th International Symposium on Applied Electromagnetics and Mechanics (proc. of ISEM2015)

      Volume: -

    • Related Report
      2015 Research-status Report
    • Acknowledgement Compliant
  • [Journal Article] 立体形状をした試験体の全方向傷の探傷が可能な磁粉探傷用磁化器の検討2015

    • Author(s)
      福岡克弘、小林正樹、尾崎智裕、及川芳朗
    • Journal Title

      電気学会、マグネティックス研究会

      Volume: - Pages: 69-73

    • Related Report
      2015 Research-status Report
    • Acknowledgement Compliant
  • [Journal Article] 磁粉探傷試験の探傷結果によるき裂の定量的評価2015

    • Author(s)
      福岡克弘
    • Journal Title

      電気学会、マグネティックス研究会

      Volume: - Pages: 13-17

    • Related Report
      2015 Research-status Report
    • Acknowledgement Compliant
  • [Presentation] 2方向励磁ECTプローブによる鉄鋼材における微小傷の探傷と傷形状の推定評価2018

    • Author(s)
      福岡克弘、長谷川諒
    • Organizer
      電気学会、平成30年電気学会全国大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 交流を用いた磁気飽和ECTにおける磁化と探傷信号の関係性の検討2018

    • Author(s)
      千頭龍哉、福岡克弘
    • Organizer
      日本非破壊検査協会、第21回表面探傷シンポジウム
    • Related Report
      2017 Annual Research Report
  • [Presentation] 2方向一様渦電流プローブを用いた丸棒鋼材の高感度探傷とき裂形状の推定2018

    • Author(s)
      福岡克弘、長谷川諒
    • Organizer
      第30回電磁力関連のダイナミックスシンポジウム
    • Related Report
      2017 Annual Research Report
  • [Presentation] 立体形状試験体の全面を全方向に磁化する磁化装置の開発2017

    • Author(s)
      福岡克弘、三輪登芳、小林正樹、尾崎智裕、及川芳朗
    • Organizer
      電気学会、平成29年電気学会全国大会
    • Place of Presentation
      富山
    • Year and Date
      2017-03-15
    • Related Report
      2016 Research-status Report
  • [Presentation] 立体形状試験体における回転磁界を用いたMTの実施と検証2017

    • Author(s)
      三輪登芳、福岡克弘、小林正樹、尾崎智裕、及川芳朗
    • Organizer
      日本非破壊検査協会、第20回表面探傷シンポジウム
    • Place of Presentation
      岡山
    • Year and Date
      2017-03-09
    • Related Report
      2016 Research-status Report
  • [Presentation] 交流磁気飽和ECTによる鉄鋼材中の微小傷の探傷と探傷信号の評価2017

    • Author(s)
      千頭龍哉、福岡克弘
    • Organizer
      日本非破壊検査協会、第20回表面探傷シンポジウム
    • Place of Presentation
      岡山
    • Year and Date
      2017-03-09
    • Related Report
      2016 Research-status Report
  • [Presentation] Flaw Detection for Microcrack in Spring Steel and Estimation of Crack Shape with Eddy Current Testing2017

    • Author(s)
      K.Fukuoka and R.Hasegawa
    • Organizer
      ISEM2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Consideration of Magnetic Saturation ECT using AC Magnetization2017

    • Author(s)
      T.Chikami and K.Fukuoka
    • Organizer
      ISEM2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 立体形状試験体を磁粉探傷試験するための全方向磁化の検討2017

    • Author(s)
      三輪登芳、福岡克弘、小林正樹、尾崎智裕、及川芳朗
    • Organizer
      第29回電磁力関連のダイナミックスシンポジウム
    • Related Report
      2017 Annual Research Report 2016 Research-status Report
  • [Presentation] 交流磁気飽和ECTによる鉄鋼材中の微小傷の探傷と探傷信号の評価2017

    • Author(s)
      千頭龍哉、福岡克弘
    • Organizer
      日本非破壊検査協会、平成29 年度 非破壊検査総合シンポジウム
    • Related Report
      2017 Annual Research Report 2016 Research-status Report
  • [Presentation] 鉄鋼材を渦電流探傷する際の磁化条件の検討2017

    • Author(s)
      千頭龍哉、福岡克弘
    • Organizer
      日本保全学会、第14回学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 立体形状試験体の全面で全方向傷の磁粉探傷試験が可能なマルチコイル型磁化システムの検討2017

    • Author(s)
      福岡克弘、小林正樹、尾崎智裕、及川芳朗
    • Organizer
      電気学会、平成29年基礎・材料・共通部門大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 回転磁界による立体形状試験体の磁化分布評価と磁粉探傷試験の実施2017

    • Author(s)
      三輪登芳、福岡克弘、平松広希、小林正樹、尾崎智裕、及川芳朗
    • Organizer
      日本非破壊検査協会、平成29年度秋季講演大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 交流磁気飽和ECTでの探傷と磁化の同期条件における探傷信号の評価2017

    • Author(s)
      千頭龍哉、福岡克弘
    • Organizer
      日本非破壊検査協会、平成29年度秋季講演大会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 鉄鋼材を渦電流探傷する際の磁化条件の検討2016

    • Author(s)
      千頭龍哉、福岡克弘
    • Organizer
      日本AEM学会、第25回MAGDAコンファレンス
    • Place of Presentation
      群馬
    • Year and Date
      2016-11-24
    • Related Report
      2016 Research-status Report
  • [Presentation] 磁気飽和ECTにおける磁化の違いによる検出信号の評価2016

    • Author(s)
      千頭龍哉、福岡克弘
    • Organizer
      日本非破壊検査協会、平成28年度表面3部門合同研究集会
    • Place of Presentation
      東京
    • Year and Date
      2016-10-24
    • Related Report
      2016 Research-status Report
  • [Presentation] 三次元回転磁界による立体形状試験体の磁粉探傷試験2016

    • Author(s)
      福岡克弘
    • Organizer
      日本非破壊検査協会、平成28年度秋季講演大会
    • Place of Presentation
      宮城
    • Year and Date
      2016-10-06
    • Related Report
      2016 Research-status Report
  • [Presentation] 鋼材中の微小傷の探傷を目的とした一様渦電流および回転渦電流マルチプローブの検討2016

    • Author(s)
      千頭龍哉、福岡克弘
    • Organizer
      電気学会、平成28年基礎・材料・共通部門大会
    • Place of Presentation
      福岡
    • Year and Date
      2016-09-05
    • Related Report
      2016 Research-status Report
  • [Presentation] マルチコイル回転渦電流プローブによる鉄鋼材中の微小き裂の探傷2016

    • Author(s)
      千頭龍哉、福岡克弘
    • Organizer
      第28回電磁力関連のダイナミックスシンポジウム
    • Place of Presentation
      神奈川
    • Year and Date
      2016-05-19
    • Related Report
      2016 Research-status Report
  • [Presentation] 磁粉探傷試験の探傷結果を用いた傷形状の定量化2016

    • Author(s)
      福岡克弘
    • Organizer
      第28回電磁力関連のダイナミックスシンポジウム
    • Place of Presentation
      神奈川
    • Year and Date
      2016-05-19
    • Related Report
      2016 Research-status Report
  • [Presentation] 渦電流探傷試験によるばね鋼微小欠陥の検出と欠陥形状の推定2016

    • Author(s)
      長谷川諒、福岡克弘
    • Organizer
      電気学会、マグネティックス研究会
    • Place of Presentation
      大津
    • Year and Date
      2016-03-28
    • Related Report
      2015 Research-status Report
  • [Presentation] マルチ一様および回転渦電流探傷による強磁性体の微小き裂検出2016

    • Author(s)
      千頭龍哉、福岡克弘
    • Organizer
      電気学会、マグネティックス研究会
    • Place of Presentation
      大津
    • Year and Date
      2016-03-28
    • Related Report
      2015 Research-status Report
  • [Presentation] 磁粉探傷試験におけるき裂の定量化の検討2016

    • Author(s)
      福岡克弘
    • Organizer
      電気学会、平成28年電気学会全国大会
    • Place of Presentation
      仙台
    • Year and Date
      2016-03-16
    • Related Report
      2015 Research-status Report
  • [Presentation] 立体形状試験体における全方向傷の磁粉探傷試験を目的とした磁化装置の検討2015

    • Author(s)
      福岡克弘、野間翔太、小林正樹、尾崎智裕、及川芳朗
    • Organizer
      日本AEM学会、第24回MAGDAコンファレンス
    • Place of Presentation
      仙台
    • Year and Date
      2015-11-12
    • Related Report
      2015 Research-status Report
  • [Presentation] 磁粉探傷試験の探傷結果によるき裂の定量的評価2015

    • Author(s)
      福岡克弘
    • Organizer
      電気学会、マグネティックス研究会
    • Place of Presentation
      秋田
    • Year and Date
      2015-11-05
    • Related Report
      2015 Research-status Report
  • [Presentation] き裂の定量的評価に向けたき裂形状と付着磁粉量の関係評価2015

    • Author(s)
      福岡克弘
    • Organizer
      日本非破壊検査協会、平成27年度秋季講演大会
    • Place of Presentation
      札幌
    • Year and Date
      2015-10-15
    • Related Report
      2015 Research-status Report
  • [Presentation] Development of ECT Probe for Flaw Detection of Microcrack in Spring Steel Material2015

    • Author(s)
      K.Fukuoka
    • Organizer
      ISEM2015
    • Place of Presentation
      淡路島
    • Year and Date
      2015-09-15
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Measurement of Magnetic Particle for Quantitative Evaluation in Magnetic Particle Testing2015

    • Author(s)
      K.Fukuoka, S.Horiike and K.Sakuta
    • Organizer
      ISEM2015
    • Place of Presentation
      淡路島
    • Year and Date
      2015-09-15
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Consideration of Multi Coil Type Magnetizer for Detection of Omnidirectional Crack in Magnetic Particle Testing2015

    • Author(s)
      K.Fukuoka, S.Noma, M.Kobayashi, T.Ozaki and Y.Oikawa
    • Organizer
      ISEM2015
    • Place of Presentation
      淡路島
    • Year and Date
      2015-09-15
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] ばね鋼材のECTと一様渦電流プローブによる立体形状部の探傷2015

    • Author(s)
      福岡克弘
    • Organizer
      日本非破壊検査協会、平成27年中部支部講演会
    • Place of Presentation
      名古屋
    • Year and Date
      2015-09-03
    • Related Report
      2015 Research-status Report
    • Invited
  • [Presentation] 磁束の鋼板表面への拡がりと裏面への回り込み評価2015

    • Author(s)
      堀池翔、福岡克弘、作田健
    • Organizer
      日本非破壊検査協会、平成27 年度 非破壊検査総合シンポジウム
    • Place of Presentation
      東京
    • Year and Date
      2015-06-06
    • Related Report
      2015 Research-status Report
  • [Presentation] 立体形状試験体の全面で全方向傷の磁粉探傷試験が可能な磁化システムの開発2015

    • Author(s)
      福岡克弘、川越一平、野間翔太、小林正樹、尾崎智裕、及川芳朗
    • Organizer
      第27回電磁力関連のダイナミックスシンポジウム
    • Place of Presentation
      佐世保
    • Year and Date
      2015-05-13
    • Related Report
      2015 Research-status Report
  • [Book] 現在講座・磁気工学5 パワーマグネティクスのための 応用電磁気学(日本磁気学会編)2015

    • Author(s)
      福岡克弘(他13名)
    • Total Pages
      341
    • Publisher
      共立出版
    • Related Report
      2015 Research-status Report
  • [Remarks] 滋賀県立大学

    • URL

      http://db.spins.usp.ac.jp/html/233_ja.html

    • Related Report
      2017 Annual Research Report 2016 Research-status Report 2015 Research-status Report
  • [Remarks] 研究室HP

    • URL

      http://www.e.usp.ac.jp/~essw/index.html

    • Related Report
      2017 Annual Research Report 2016 Research-status Report 2015 Research-status Report

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Published: 2015-04-16   Modified: 2019-03-29  

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