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Development of incremental forming method for CFRTP

Research Project

Project/Area Number 15K17948
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionSophia University

Principal Investigator

TANAKA Hidetake  上智大学, 理工学部, 准教授 (10422651)

Project Period (FY) 2015-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000)
Fiscal Year 2016: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2015: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Keywords炭素繊維強化樹脂 / CFRTP / CAD/CAM / 逐次成形 / 3Dプリンティング / 逐次加熱 / 熱可塑性CFRP / 局所加熱 / 赤外線加熱 / 3Dプリンティング / CFRP / シェル形状 / ラピッドマニュファクチャリング / パーソナルファブリケーション
Outline of Final Research Achievements

We proposed a forming method of resin sheet which use incremental forming. Incremental forming method is practically used as a method of RP/RM method of metal plate. In this forming method, thermoplastic resin sheet was softened by heating, and softened resin was pressed discretely, finally objective shape by accumulated deformation is obtained. Temperature control for keeping resin in formable temperature is difficult, due to the resin has narrow temperature range from begin soften to melt down.
In this study, knowledge was obtained about the material degradation during processing, and formable temperature range by preliminary experiments. The forming system which can heating locally only processing point, and performs the molding while maintaining the target temperature by feedback control was developed. As a result, it is possible to suppression of crack and sagging of the sample due to overheating by the application of local heating.

Report

(3 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • Research Products

    (5 results)

All 2016 2015

All Journal Article (1 results) (of which Peer Reviewed: 1 results,  Open Access: 1 results) Presentation (4 results) (of which Int'l Joint Research: 3 results)

  • [Journal Article] Development of a Novel Shell Shaping Method with CFRTP: Forming Experiment Using Localized Heating in Processing Point2016

    • Author(s)
      T. Ikari, H. Tanaka, N. Asakawa
    • Journal Title

      Materials Science Forum

      Volume: 874 Pages: 40-45

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] Development of a Novel Shell Shaping Method with CFRTP: Forming Experiment Using Localized Heating in Processing Point2016

    • Author(s)
      T. Ikari, H. Tanaka, N. Asakawa
    • Organizer
      International Symposium on Advanced Abresive Technology
    • Place of Presentation
      Stockholm, Sweden
    • Year and Date
      2016-10-02
    • Related Report
      2016 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of incremental forming method for CFRTP: Forming experiment using Localized heating in processing point2016

    • Author(s)
      猪狩龍樹,田中秀岳
    • Organizer
      ISAAT2016
    • Place of Presentation
      (ストックホルム)スウェーデン
    • Year and Date
      2016-10-02
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] 熱可塑性CFRPの任意形状の薄板成形を可能とする3次元遂次成形技術の開発2016

    • Author(s)
      猪狩龍樹,田中秀岳,浅川直紀,柳 和久
    • Organizer
      精密工学会2016年度春期講演会
    • Place of Presentation
      東京理科大学野田キャンパス(千葉県野田市)
    • Year and Date
      2016-03-15
    • Related Report
      2015 Research-status Report
  • [Presentation] Development of Incremental Forming Method for CFRTP: Forming Experiment Using a Master Models2015

    • Author(s)
      猪狩龍樹,田中秀岳
    • Organizer
      ICMT2015
    • Place of Presentation
      Tokyo Institute of Technology(東京都目黒区)
    • Year and Date
      2015-11-27
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research

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Published: 2015-04-16   Modified: 2018-03-22  

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