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Defect-free secondry working of glass and CFRP by on-machine birefringent measurement

Research Project

Project/Area Number 17H03154
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionNagaoka University of Technology

Principal Investigator

Hiromi Isobe  長岡技術科学大学, 工学研究科, 准教授 (60272861)

Co-Investigator(Kenkyū-buntansha) 原 圭祐  一関工業高等専門学校, その他部局等, 准教授 (30515812)
鈴木 厚行  徳山工業高等専門学校, 機械電気工学科, 准教授 (40450142)
田邉 里枝  長岡技術科学大学, 工学研究科, 助教 (70432101)
Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥17,680,000 (Direct Cost: ¥13,600,000、Indirect Cost: ¥4,080,000)
Fiscal Year 2019: ¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000)
Fiscal Year 2018: ¥5,330,000 (Direct Cost: ¥4,100,000、Indirect Cost: ¥1,230,000)
Fiscal Year 2017: ¥8,580,000 (Direct Cost: ¥6,600,000、Indirect Cost: ¥1,980,000)
Keywords光弾性法 / 応力分布 / 超音波加工 / 脆性材料 / 研削加工 / スクラッチ試験 / 偏光撮影 / 光弾性 / 高速度撮影 / 石英ガラス / ヘルツ応力 / 難削材 / 可視化 / 精密部品加工 / 機械工作・生産工学
Outline of Final Research Achievements

In the forming of glass by grinding, high-efficient and defect free working technology is required. In this study, based on the principle of photoelastic method, birefringence information was acquired at high speed and on ‐ machine, and the technology which pursues stress distribution fluctuation and processing condition from the information was developed. The stress state just under the abrasive grain in the drilling to the glass by the electrodeposition grinding wheel and the impact stress fluctuation in the crack generation were observed. In addition, in order to confirm chip generation phenomenon in more detail, stress fluctuation and condition of the processing mark in the scratch test by the single grain abrasive grain were verified. As the result, it was proven that it did not come to the excessive crack by repeating the fine fracture by the ultrasonic vibration in the cutting depth submicron.

Academic Significance and Societal Importance of the Research Achievements

これまで,加工現象を観察・検証する方法は,工具動力計によってワークとテーブル間に作用する力の測定,加工部の温度測定,もしくは加工後の被加工面の観察によるものであった.すなわち,加工状態を推測して,加工条件を最適化してきた.本手法では,これまでに観察が困難であった応力の分布を高速度撮影することに成功した.また,難削材加工に効果のある超音波加工の現象を考察するのに有効な手段であることを確認した.

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Annual Research Report
  • 2017 Annual Research Report
  • Research Products

    (14 results)

All 2019 2018 2017 Other

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Open Access: 2 results,  Acknowledgement Compliant: 1 results) Presentation (11 results) (of which Int'l Joint Research: 3 results) Remarks (1 results)

  • [Journal Article] Visualization of Stress Distribution by Photoelastic Method Under Ultrasonic Grinding Condition2019

    • Author(s)
      Isobe Hiromi、Sasada Natsuki、Hara Keisuke、Ishimatsu Jun、Nagaoka University of Technology 1603-1 Kamitomioka, Nagaoka, Niigata 940-2188, Japan、National Institute of Technology, Ichinoseki College, Ichinoseki, Japan、Universiti Teknologi Malaysia, Kuala Lumpur, Malaysia
    • Journal Title

      International Journal of Automation Technology

      Volume: 13 Issue: 6 Pages: 736-742

    • DOI

      10.20965/ijat.2019.p0736

    • NAID

      130007742695

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2019-11-05
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Visualization of Fluctuations in Internal Stress Distribution of Workpiece During Ultrasonic Vibration-assisted Cutting2017

    • Author(s)
      Hiromi ISOBE and Keisuke Hara
    • Journal Title

      Precision Engineering, 48

      Volume: 48 Pages: 331-337

    • DOI

      10.1016/j.precisioneng.2017.01.003

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Presentation] 軸付きダイヤモンド研削砥石によるガラス穿孔時の被削材応力に与える超音波援用の効果2019

    • Author(s)
      金井 峻輔, 磯部 浩已
    • Organizer
      2019年度精密工学会北陸信越支部学術講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 傾斜超音波振動切削中における被削材内部応力の可視化2019

    • Author(s)
      奥田 雅駿, 原 圭祐, 磯部 浩已
    • Organizer
      2019年度精密工学会北陸信越支部学術講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 超音波振動研削によるガラス加工の特性改善 第5報 スクラッチ試験における内部応力2019

    • Author(s)
      磯部浩已, 原 圭祐
    • Organizer
      2019年度精密工学会秋季大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 超音波研削加工において砥石振動がガラスの内部応力に与える効果2019

    • Author(s)
      磯部浩已, 原 圭祐
    • Organizer
      2019年度砥粒加工学会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 超音波振動研削によるガラス加工の特性改善 第5報 応力複屈折の計算を用いた砥粒接触応力の検証2019

    • Author(s)
      長谷川知晃、横山聡大、笹田捺生、五十嵐裕哉、原 圭佑、磯部浩已
    • Organizer
      2019年度精密工学会春季大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] Visualization of Stress Distribution by Photoelastic Method2018

    • Author(s)
      Natsuki Sasada, Keisuke Hara and Hiromi Isobe
    • Organizer
      第21回国際先端砥粒加工シンポジウム(ISAAT2018)
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 超音波振動研削によるガラス加工の特性改善 第4報 超音波振動する砥粒が内部応力に与える影響2018

    • Author(s)
      横山聡大、笹田捺生、五十嵐裕哉、原圭祐、磯部浩已
    • Organizer
      2018年度精密工学会秋季大会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 超音波振動研削によるガラス加工の特性改善 第三報 超音波振動が内部応力分布に与える効果2017

    • Author(s)
      磯部浩已
    • Organizer
      精密工学会春季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] 超音波振動研削によるガラス加工の特性改善 第二報 内部応力測定方法の検証2017

    • Author(s)
      磯部浩已
    • Organizer
      精密工学会秋季大会学術講演会
    • Related Report
      2017 Annual Research Report
  • [Presentation] Visualization of Stress Distribution by Photoelastic Method under Ultrasonically Grinding Condition2017

    • Author(s)
      Natsuki Sasada, Hiromi Isobe, Keisuke Hara
    • Organizer
      ISAAT2017
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Capturing of Stress Distribution ofWorkpiece Under Ultrasonically Assisted Machining Condition2017

    • Author(s)
      Hiromi Isobe, Keisuke Hara
    • Organizer
      International Conference on Leading Edge Manufacturing in 21st Century
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Remarks] 精密加工・機構研究室(長岡技大 磯部研)

    • URL

      http://iprec.nagaokaut.ac.jp

    • Related Report
      2019 Annual Research Report

URL: 

Published: 2017-04-28   Modified: 2021-02-19  

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