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Fabrication of fusion gradient interphase by nano particle between thermoplastic CFRP and dissimilar materials and its characteristic evaluation

Research Project

Project/Area Number 17K06070
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionKindai University

Principal Investigator

Nishiyabu Kazuaki  近畿大学, 理工学部, 教授 (30208235)

Co-Investigator(Kenkyū-buntansha) 田邉 大貴  和歌山工業高等専門学校, 知能機械工学科, 助教 (70792216)
Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2019: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2018: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2017: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywords熱可塑性CFRP / 融着接合 / 異種材接合 / 融着層 / 界面相 / 引張せん断強度 / マルチマテリアル / 接合 / 抵抗融着 / 融着界面 / 熱可塑性CFRP / 異種材 / 電気式融着 / CFRP / ナノ粒子
Outline of Final Research Achievements

This study aims to investigate the fusion bonding interface phenomenon between carbon fiber reinforced thermoplastics (CFRTP) and dissimilar materials such as carbon fiber reinforced thermosetting plastics (CFRP).
In order to improve quality of the fusion bonding interface, spread carbon fibers or woven carbon fiber was used as joining layer, and fusion bonding was performed by resistance heating or ultrasonic heating. From the experimental results, it was clarified how to avoid the current leakage to joining target during resistance welding. It was also suggested that the application of micro-sized thermoplastic powder or thermoplastic epoxy polymer to improve the tensile shear strength of the joining part between CFRTP and CFRTP.

Academic Significance and Societal Importance of the Research Achievements

本研究の特徴は,生産性や耐衝撃性および再利用性に優れる熱可塑性CFRPを用いて,熱硬化性CFRP等との異種材接合の高度化を実現する材料設計とそのプロセスを提案し,融着界面現象の解明により,マルチマテリアル&プロセシング(multiM&P)指針策定のための異種材料の学際研究の先導的位置づけを目指すことにある.本研究の成果により,multiM&Pのための新しい研究分野の先駆けとなり,学術的な独創性や工業的有用性は高いと考えられる.また,ナノ粒子やナノファイバのナノテクノロジーと熱可塑性CFRPの成形加工技術を融合した先進的な技術分野を開拓し,普遍性の高い研究成果が産業応用につながる.

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (47 results)

All 2020 2019 2018 2017

All Journal Article (20 results) (of which Peer Reviewed: 3 results) Presentation (27 results) (of which Int'l Joint Research: 9 results,  Invited: 1 results)

  • [Journal Article] 織物CF/PPS積層板の超音波スポット融着接合挙動に及ぼす樹脂エネルギーダイレクの厚さの影響2020

    • Author(s)
      田邉大貴,堀内睦之,西籔和明
    • Journal Title

      日本材料学会 材料

      Volume: vol.69, No.5

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effects of Dimension of Joining Part on Welding Behavior of Carbon Fiber Reinforced Thermoplastics using Spread and Woven Carbon Fiber Resistance Heating Element2019

    • Author(s)
      TANABE Daiki、KUBOHORI Fumio、TAMURA Kouta、NISHIYABU Kazuaki
    • Journal Title

      Journal of the Society of Materials Science, Japan

      Volume: 68 Issue: 2 Pages: 162-169

    • DOI

      10.2472/jsms.68.162

    • NAID

      130007601801

    • ISSN
      0514-5163, 1880-7488
    • Year and Date
      2019-02-15
    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effects of Resistance Heating Element on Joining Strength of CF/PPS Composites2019

    • Author(s)
      Daiki Tanabe, Kota Tamura, Kazuaki Nishiyabu
    • Journal Title

      Proceedings of 22nd International Conference on Composite Materials 2019

      Volume: 1115-4

    • Related Report
      2019 Annual Research Report
  • [Journal Article] Ultrasonic Spot Welding Behavior of Woven-CF/PPS Laminates using CF/PPS Energy Director2019

    • Author(s)
      Daiki Tanabe, Tokiyuki Horiuchi, Kazuaki Nishiyabu
    • Journal Title

      Proceedings of 22nd International Conference on Composite Materials 2019

      Volume: 1215-1

    • Related Report
      2019 Annual Research Report
  • [Journal Article] Induction Welding Behavior of Woven CF/PPS Laminates Using High Frequency Continuous Induction Heating2019

    • Author(s)
      Kazuki Kurima, Daiki Tanabe, Kazuaki Nishiyabu
    • Journal Title

      Proceedings of 22nd International Conference on Composite Materials 2019

      Volume: 5214-2

    • Related Report
      2019 Annual Research Report
  • [Journal Article] 熱可塑性CFRPの抵抗融着接合挙動に及ぼす炭素繊維抵抗発熱体の影響2019

    • Author(s)
      廣田和馬,地坂圭右,田邉大貴,田村光汰,西籔和明
    • Journal Title

      第10回 日本複合材料会議(JCCM-10)講演論文集

      Volume: 2019

    • Related Report
      2018 Research-status Report
  • [Journal Article] 炭素繊維をエネルギーダイレクタに用いた織物CF/PPS積層板の超音波スポット融着接合挙動2019

    • Author(s)
      堀内睦之,鎌倉由昇,田邉大貴,西籔和明
    • Journal Title

      第10回 日本複合材料会議(JCCM-10)講演論文集

      Volume: 2019

    • Related Report
      2018 Research-status Report
  • [Journal Article] Continuous Welding Technology of CF/PPS Composites Using High Frequency Induction Heating2018

    • Author(s)
      Daiki Tanabe, Kazuki Kurima, Taku Fukada, Chieko Kido, Kazuaki Nishiyabu
    • Journal Title

      Proceedings of 4th International Conference and Exhibition on Thermoplastic Composites

      Volume: 2018

    • Related Report
      2018 Research-status Report
  • [Journal Article] Effects of pressure and cooling rate on joining strength of woven CF/PPS laminates in electric fusion bonding2018

    • Author(s)
      TAMURA Kota、TANABE Daiki、NISHIYABU Kazuaki
    • Journal Title

      The Proceedings of Mechanical Engineering Congress, Japan

      Volume: 2018 Issue: 0 Pages: J0430301

    • DOI

      10.1299/jsmemecj.2018.J0430301

    • NAID

      130007619471

    • ISSN
      2424-2667
    • Related Report
      2018 Research-status Report
  • [Journal Article] Evaluation on Joining Strength of Woven CF/PPS Laminates Bonded by Continuous High-frequency Induction Heating2018

    • Author(s)
      KURIMA Kazuki、TANABE Daiki、NISHIYABU Kazuaki
    • Journal Title

      The Proceedings of Mechanical Engineering Congress, Japan

      Volume: 2018 Issue: 0 Pages: J0430302

    • DOI

      10.1299/jsmemecj.2018.J0430302

    • NAID

      130007619468

    • ISSN
      2424-2667
    • Related Report
      2018 Research-status Report
  • [Journal Article] 種々の加熱源を用いた熱可塑性CFRPの融着接合技術2018

    • Author(s)
      田邉大貴,栗間一輝,西籔和明
    • Journal Title

      日本材料学会複合材料部門委員会,2018年度 JCOM若手シンポジウム講演予稿集

      Volume: 2018 Pages: 1-2

    • Related Report
      2018 Research-status Report
  • [Journal Article] EFFECTS OF PRESSURE AND COOLING RATE OF WOVEN CF/PPS LAMINATES ON JOINING STRENGTH USING RESISTANCE WELDING METHOD2018

    • Author(s)
      Kota TAMURA, Daiki TANABE, Kazuaki NISHIYABU
    • Journal Title

      The Proceedings of 11th Asian-Australasian Conference on Composite Materials

      Volume: 2018

    • Related Report
      2018 Research-status Report
  • [Journal Article] Evaluation on joining strength of woven CF/PPS laminates bonded by continuous high-frequency induction heating2018

    • Author(s)
      Kazuki KURIMA, Daiki TANABE, Kazuaki NISHIYABU
    • Journal Title

      The Proceedings of 11th Asian-Australasian Conference on Composite Materials

      Volume: 2018

    • NAID

      130007619468

    • Related Report
      2018 Research-status Report
  • [Journal Article] EVALUATION ON WELDING BEHAVIOUR OF METAL AND CFRTP BY FUSION JOINING METHODS2018

    • Author(s)
      Daiki TANABE, Kota TAMURA, Kazuaki NISHIYABU
    • Journal Title

      The Proceedings of 11th Asian-Australasian Conference on Composite Materials

      Volume: 2018

    • Related Report
      2018 Research-status Report
  • [Journal Article] Effects of carbon fiber heating element on resistance welding behavior of woven CF/PPS laminates2018

    • Author(s)
      Daiki TANABE, Fumio KUBOHORI, Kouta TAMURA, Yu YAMAMOTO and Kazuaki NISHIYABU
    • Journal Title

      Proceedings of 18th European Conference on Composite Materials

      Volume: 2018

    • Related Report
      2018 Research-status Report
  • [Journal Article] 熱可塑性CFRPの欧州での最新の製造事例と研究紹介2018

    • Author(s)
      西籔 和明、田邉 大貴
    • Journal Title

      材料

      Volume: 印刷中

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effects of carbon fiber heating element on resistance welding behavior of woven CF/PPS laminates2018

    • Author(s)
      Daki Tanabe,Fumio KUBOHORI, Kouta TAMURA, Yu YAMAMOTO and Kazuaki NISHIYABU
    • Journal Title

      Proceedings of 18th European Conference on Composite Materials (ECCM18)

      Volume: 印刷中

    • Related Report
      2017 Research-status Report
  • [Journal Article] EFFECTS OF PRESSURE AND COOLING RATE OF WOVEN CF/PPS LAMINATES ON JOINING STRENGTH USING RESISTANCE WELDING METHOD2018

    • Author(s)
      Kouta TAMURA, Daki Tanabe and Kazuaki NISHIYABU
    • Journal Title

      Proceedings of 11th Asian-Australasian Conference on Composite Materials

      Volume: 印刷中

    • Related Report
      2017 Research-status Report
  • [Journal Article] EVALUATION ON WELDING BEHAVIOUR OF METAL AND CFRTP BY FUSION JOINING METHODS2018

    • Author(s)
      Daki Tanabe, Kouta TAMURA and Kazuaki NISHIYABU
    • Journal Title

      Proceedings of 11th Asian-Australasian Conference on Composite Materials

      Volume: 印刷中

    • Related Report
      2017 Research-status Report
  • [Journal Article] Effects of Processing Parameters on Tensile Shear Strength of Woven CF/PPS Laminates joined by Electro Fusion Welding2017

    • Author(s)
      窪堀 文夫、田邉 大貴、西籔 和明
    • Journal Title

      The Proceedings of Mechanical Engineering Congress, Japan

      Volume: 2017 Issue: 0 Pages: J0440204

    • DOI

      10.1299/jsmemecj.2017.J0440204

    • NAID

      130006550265

    • ISSN
      2424-2667
    • Related Report
      2017 Research-status Report
  • [Presentation] CF/PPS積層板の高周波誘導加熱手法の違いが融着接合挙動に及ぼす影響2020

    • Author(s)
      長谷川 晴海, 栗間 一輝, 田邉 大貴, 西籔 和明
    • Organizer
      第11回 日本複合材料会議 (JCCM-11)
    • Related Report
      2019 Annual Research Report
  • [Presentation] 開繊炭素繊維をエネルギーダイレクタに用いたCF/PPS積層板の超音波スポット融着接合挙動2020

    • Author(s)
      堀内 睦之, 田邉 大貴, 西籔 和明
    • Organizer
      第11回 日本複合材料会議 (JCCM-11) 講演論文集
    • Related Report
      2019 Annual Research Report
  • [Presentation] フェノキシ樹脂を融着層に用いた熱可塑性CFRPと熱硬化性CFRPの異種材抵抗融着接合挙動の評価2020

    • Author(s)
      地坂 圭右, 田邉 大貴, 西籔 和明
    • Organizer
      第11回 日本複合材料会議 (JCCM-11)
    • Related Report
      2019 Annual Research Report
  • [Presentation] 超音波加熱を用いた CF/PPS積層板のスポット融着接合挙動の評価2019

    • Author(s)
      田邉 大貴, 堀内 睦之, 西籔 和明
    • Organizer
      日本機械学会第27回機械材料・材料加工技術講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 高周波誘導加熱を用いた熱可塑性CFRPの連続融着接合挙動の評価2019

    • Author(s)
      栗間 一輝, 長谷川 晴海, 田邉 大貴, 西籔 和明
    • Organizer
      日本機械学会第27回機械材料・材料加工技術講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 織物CF/PPS積層板の抵抗融着接合挙動に及ぼす抵抗発熱体の絶縁層の影響2019

    • Author(s)
      田村 光汰, 地坂 圭右, 田邉 大貴, 西籔 和明
    • Organizer
      日本機械学会2019年度年次大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] フェノキシ樹脂を融着層に用いた熱硬化性CFRPと熱可塑性CFRPの異種材抵抗融着接合2019

    • Author(s)
      地坂 圭右, 田村 光汰, 田邉 大貴, 西籔 和明
    • Organizer
      日本機械学会2019年度年次大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 炭素繊維をエネルギーダイレクタに用いた織物CF/PPS積層板の超音波スポット融着接合に及ぼす影響因子2019

    • Author(s)
      堀内 睦之, 田邉 大貴, 西籔 和明
    • Organizer
      日本機械学会2019年度年次大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 織物CF/PPS積層板の連続誘導融着接合挙動に及ぼす融着層の影響2019

    • Author(s)
      栗間 一輝, 長谷川 晴海, 田邉 大貴, 西籔 和明
    • Organizer
      日本機械学会2019年度年次大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] Multi joining technology for advanced thermoplastic composites manufacturing2019

    • Author(s)
      Daiki Tanabe, Kazuaki Nishiyabu
    • Organizer
      1st Russia-Japan Joint Workshop on Composite Materials (RJCOM1)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Effects of insulating layer on resistance welding behavior of CF/PPS composites2019

    • Author(s)
      Daiki TANABE, Keisuke JISAKA, Kota TAMURA, Kazuaki NISHIYABU
    • Organizer
      Future Generation Symposium on Composite Materials 2019
    • Related Report
      2019 Annual Research Report
  • [Presentation] Continuous induction welding of CFRTP laminates using high-frequency induction heating2019

    • Author(s)
      Kazuki KURIMA, Harumi HASEGAWA, Daiki TANABE, Kazuaki NISHIYABU
    • Organizer
      Future Generation Symposium on Composite Materials 2019
    • Related Report
      2019 Annual Research Report
  • [Presentation] Ultrasonic spot welding behavior of CF/PPS laminates using flat and CF/PPS energy director2019

    • Author(s)
      Tokiyuki Horiuchi, Daiki Tanabe, Kazuaki Nishiyabu
    • Organizer
      Future Generation Symposium on Composite Materials 2019
    • Related Report
      2019 Annual Research Report
  • [Presentation] 熱可塑性CFRPの抵抗融着接合挙動に及ぼす炭素繊維抵抗発熱体の影響2019

    • Author(s)
      廣田和馬,地坂圭右,田邉大貴,田村光汰,西籔和明
    • Organizer
      第10回 日本複合材料会議(JCCM-10)
    • Related Report
      2018 Research-status Report
  • [Presentation] 炭素繊維をエネルギーダイレクタに用いた織物CF/PPS積層板の超音波スポット融着接合挙動2019

    • Author(s)
      堀内睦之,鎌倉由昇,田邉大貴,西籔和明
    • Organizer
      第10回 日本複合材料会議(JCCM-10)
    • Related Report
      2018 Research-status Report
  • [Presentation] Effects of pressure and cooling rate on joining strength of woven CF/PPS laminates in electric fusion bonding2018

    • Author(s)
      TAMURA Kota、TANABE Daiki、NISHIYABU Kazuaki
    • Organizer
      11th Asian-Australasian Conference on Composite Materials
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Evaluation on joining strength of woven CF/PPS laminates bonded by continuous high-frequency induction heating2018

    • Author(s)
      Kazuki KURIMA, Daiki TANABE, Kazuaki NISHIYABU
    • Organizer
      11th Asian-Australasian Conference on Composite Materials
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] EVALUATION ON WELDING BEHAVIOUR OF METAL AND CFRTP BY FUSION JOINING METHODS2018

    • Author(s)
      Daiki TANABE, Kota TAMURA, Kazuaki NISHIYABU
    • Organizer
      11th Asian-Australasian Conference on Composite Materials
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Effects of carbon fiber heating element on resistance welding behavior of woven CF/PPS laminates2018

    • Author(s)
      Daiki TANABE, Fumio KUBOHORI, Kouta TAMURA, Yu YAMAMOTO and Kazuaki NISHIYABU
    • Organizer
      18th European Conference on Composite Materials
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] 織物CF/PPS積層板の電気式融着接合時の圧力と冷却速度が接合強度に及ぼす影響2018

    • Author(s)
      田村光汰,田邉大貴,西籔和明
    • Organizer
      日本機械学会 2018年度 年次大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 栗間一輝,田邉大貴,西籔和明2018

    • Author(s)
      高周波連続誘導加熱による織物CF/PPS積層板の融着接合強度評価
    • Organizer
      日本機械学会 2018年度 年次大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 種々の加熱源を用いた熱可塑性CFRPの融着接合技術2018

    • Author(s)
      田邉大貴,栗間一輝,西籔和明
    • Organizer
      日本材料学会複合材料部門委員会,2018年度 JCOM若手シンポジウム
    • Related Report
      2018 Research-status Report
  • [Presentation] Continuous Welding Technology of CF/PPS Composites Using High Frequency Induction Heating2018

    • Author(s)
      Daiki Tanabe, Kazuki Kurima, Taku Fukada, Chieko Kido, Kazuaki Nishiyabu
    • Organizer
      4th International Conference and Exhibition on Thermoplastic Composites
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Effects of carbon fiber heating element on resistance welding behavior of woven CF/PPS laminates2018

    • Author(s)
      Daki Tanabe,Fumio KUBOHORI, Kouta TAMURA, Yu YAMAMOTO and Kazuaki NISHIYABU
    • Organizer
      18th European Conference on Composite Materials (ECCM18)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] EFFECTS OF PRESSURE AND COOLING RATE OF WOVEN CF/PPS LAMINATES ON JOINING STRENGTH USING RESISTANCE WELDING METHOD2018

    • Author(s)
      Kouta TAMURA, Daki Tanabe and Kazuaki NISHIYABU
    • Organizer
      Proceedings of 11th Asian-Australasian Conference on Composite Materials
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] EVALUATION ON WELDING BEHAVIOUR OF METAL AND CFRTP BY FUSION JOINING METHODS2018

    • Author(s)
      Daki Tanabe, Kouta TAMURA and Kazuaki NISHIYABU
    • Organizer
      Proceedings of 11th Asian-Australasian Conference on Composite Materials
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] 織物CF/PPS積層板の電気式融着接合時の圧力と冷却速度が接合強度に及ぼす影響2018

    • Author(s)
      田村 光汰、田邉 大貴、西籔 和明
    • Organizer
      日本機械学会 2018年度 年次大会
    • Related Report
      2017 Research-status Report

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Published: 2017-04-28   Modified: 2021-02-19  

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