• Search Research Projects
  • Search Researchers
  • How to Use
  1. Back to previous page

3D molding of CFRP by impregnation of electrodeposited resin on non crimp carbon fabric with curved carbon fiber

Research Project

Project/Area Number 17K06073
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionOsaka Research Institute of Industrial Science and Technology

Principal Investigator

Katagiri Kazuaki  地方独立行政法人大阪産業技術研究所, 和泉センター, 主任研究員 (70521277)

Co-Investigator(Kenkyū-buntansha) 山口 真平  地方独立行政法人大阪府立産業技術総合研究所, その他部局等, 研究員 (40761002)
Project Period (FY) 2017-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2019: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2018: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2017: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
KeywordsCFRP / セルロースナノファイバー / 一体成形 / 脱オートクレーブ / 電着 / 炭素繊維 / 炭素繊維強化樹脂 / 繊維曲線化 / 複合材料 / セルロースナノファイバ / 機械材料・材料力学 / 複合材料・物性 / 航空宇宙工学 / 人工衛星 / コスト縮減
Outline of Final Research Achievements

We have developed a novel manufacturing method of Carbon fiber reinforced plastics (CFRP). That is, a carbon fiber woven fabric was immersed in an electrodeposition solution, and the resin was deposited and impregnated by energization. In this method, it was shown that a three-dimensional CFRP can be integrally molded, and curvilinear arrangement of carbon fibers can be easily applied. Furthermore, it was shown that the strength of CFRP was improved by applying the cellulose nanofiber dispersion on the surface after electrodeposition. Particularly, by applying aqueous electrodeposition solution, the hydrophobic treatment of cellulose nanofibers, which has been inevitable in the previous method, became unnecessary.

Academic Significance and Societal Importance of the Research Achievements

航空機や自動車,スポーツ用品などには,高強度と軽量性を有するCFRPが広く用いられるようになったが,製造には高温・高圧が必要でエネルギ消費が多い。本研究では、電着液中で樹脂を含浸させる方法を開発し、立体的なCFRPの一体成形を可能にした。また、CFRP内の炭素繊維を曲線配置することによる荷重伝達の効率化、木材など再生可能な天然資源から精製されるセルロースナノファイバーを利用した更なる高強度化が可能であることなどを示した。

Report

(4 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (40 results)

All 2020 2019 2018 2017 Other

All Journal Article (13 results) (of which Peer Reviewed: 13 results) Presentation (17 results) (of which Int'l Joint Research: 3 results,  Invited: 2 results) Book (1 results) Remarks (5 results) Patent(Industrial Property Rights) (4 results) (of which Overseas: 1 results)

  • [Journal Article] Fabrication of the twist morphing wing for the UAV by CFRP with applying the electrodeposition resin molding method2020

    • Author(s)
      Katagiri Kazuaki、Yamaguchi Shimpei、Kawakita Sonomi、Honda Shinya、Sasaki Katsuhiko、Kogiso Nozomu、Tamayama Masato
    • Journal Title

      Proceedings of 57th AIAA Science and Technology Forum and Exposition

      Volume: - Pages: 0883-0883

    • DOI

      10.2514/6.2020-0883

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Enhancement of the bending strength of I-shaped cross-sectional beam of CFRP by dispersing cellulose nanofibers without hydrophobic treatment on the surface2019

    • Author(s)
      K. Katagiri, S. Honda, S. Minami, S. Yamaguchi, H. Sonomura, T. Ozaki, S. Kawakita, S. Uchida, M. Nezu, M. Takemura, Y. Yoshioka, K. Sasaki
    • Journal Title

      Mechanics of Advanced Materials and Structures

      Volume: ー Issue: 11 Pages: 1-9

    • DOI

      10.1080/15376494.2019.1633710

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Enhancement of the mechanical properties of the CFRP by cellulose nanofiber sheets using the electro-activated deposition resin molding method2019

    • Author(s)
      K. Katagiri, S. Honda, S. Minami, S. Yamaguchi, S. Kawakita, H. Sonomura, T. Ozaki, S. Uchida, M. Nezu, Y. Yoshioka, K. Sasaki
    • Journal Title

      Composites Part A: Applied Science and Manufacturing

      Volume: 123 Pages: 320-326

    • DOI

      10.1016/j.compositesa.2019.05.022

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of heat-storable CFRP by incorporating trans-1,4-polybutadiene with the application of the electrodeposition resin molding method2019

    • Author(s)
      K. Katagiri, R. Gotoh, T. Totani, T. Isono, S. Yamaguchi, T. Ehiro, H. Sonomura, T. Ozaki, S. Kawakita, Y. Yoshioka, S. Minami, S. Honda, K. Sasaki
    • Journal Title

      Journal of Energy Storage

      Volume: 26 Pages: 100980-100980

    • DOI

      10.1016/j.est.2019.100980

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] The Bending Properties of CFRP I-shaped Cross-Sectional Beam with Dispersing Cellulose Nanofibers on the Surface2019

    • Author(s)
      KATAGIRI KAZUAKI、HONDA SHINYA、KIMU DAIKI、YAMAGUCHI SHIMPEI、OZAKI TOMOATSU、SONOMURA HIROSUKE、KAWAKITA SONOMI、UCHIDA SOHEI、NEZU MASAYUKI、TAKEMURA MAMORU、YOSHIOKA YAYOI、SASAKI KATSUHIKO
    • Journal Title

      Proceedings of ASC 34th Annual Technical Conference

      Volume: - Pages: 27997-27997

    • DOI

      10.12783/asc34/31302

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Finite element analysis of the effects of cellulose nanofibers on the bending properties of the CFRP I-shaped cross-sectional beam2019

    • Author(s)
      Katagiri Kazuaki、Honda Shinya、Kimu Daiki、Yamaguchi Shimpei、Sonomura Hirosuke、Ozaki Tomoatsu、Uchida Sohei、Kawakita Sonomi、Sasaki Katsuhiko
    • Journal Title

      The Abstracts of ATEM : International Conference on Advanced Technology in Experimental Mechanics : Asian Conference on Experimental Mechanics

      Volume: 2019 Issue: 0 Pages: 1009C1000

    • DOI

      10.1299/jsmeatem.2019.1009C1000

    • NAID

      130007790587

    • ISSN
      2424-2837
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of the CFRP with carbon fibers arranged in the principal stress direction using the electro-activated deposition resin molding method and its mechanical properties2019

    • Author(s)
      Katagiri Kazuaki、Honda Shinya、Nakaya Shota、Kimura Takahiro、Takemura Mamoru、Yamaguchi Shimpei、Sonomura Hirosuke、Ozaki Tomoatsu、Kawakita Sonomi、Sasaki Katsuhiko
    • Journal Title

      The Abstracts of ATEM : International Conference on Advanced Technology in Experimental Mechanics : Asian Conference on Experimental Mechanics

      Volume: 2019 Issue: 0 Pages: 1009C1015

    • DOI

      10.1299/jsmeatem.2019.1009C1015

    • NAID

      130007790592

    • ISSN
      2424-2837
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of a Heat-storable CFRP by incorporating trans-1,4-polybutadiene for the Thermal Management of Small Artificial Satellite2019

    • Author(s)
      Kazuaki Katagiri, Tsuyoshi Totani, Takuya Isono, Ryohei Goto, Shimpei Yamaguchi, Sonomi Kawakita, Tomoatsu Ozaki, Hirosuke Sonomura, Sayaka Minami, Shinya Honda, Katsuhiko Sasaki
    • Journal Title

      Proceedings of 32nd International Symposium on Space Technology and Science & 9th Nano-Satellite Symposium

      Volume: -

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Enhancement of mechanical properties of CFRP manufactured by using electro-activated deposition resin molding method with the application of CNF without hydrophobic treatment2019

    • Author(s)
      Katagiri Kazuaki、Sasaki Katsuhiko、Honda Shinya、Minami Sayaka、Yamaguchi Shimpei、Ehiro Takuya、Ozaki Tomoatsu、Sonomura Hirosuke、Kawakita Sonomi、Uchida Sohei、Nezu Masayuki、Yoshioka Yayoi
    • Journal Title

      Composites Science and Technology

      Volume: 169 Pages: 203-208

    • DOI

      10.1016/j.compscitech.2018.10.030

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] CFRP manufacturing method by using electro-activated deposition and the effect of reinforcement with carbon fiber circumferentially around the hole2019

    • Author(s)
      Katagiri Kazuaki、Honda Shinya、Minami Sayaka、Tomizawa Yusuke、Kimu Daiki、Yamaguchi Shimpei、Ehiro Takuya、Ozaki Tomoatsu、Sonomura Hirosuke、Kawakita Sonomi、Takemura Mamoru、Yoshioka Yayoi、Sasaki Katsuhiko
    • Journal Title

      Composite Structures

      Volume: 207 Pages: 658-664

    • DOI

      10.1016/j.compstruct.2018.09.084

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] An efficient manufacturing method for I-shaped cross-sectional CFRP beam with arbitrary arrangement of carbon fiber using electro-activated resin molding2018

    • Author(s)
      Katagiri Kazuaki、Honda Shinya、Minami Sayaka、Kimu Daiki、Yamaguchi Shimpei、Ehiro Takuya、Tomoatsu Ozaki、Sonomura Hirosuke、Kawakita Sonomi、Takemura Mamoru、Yoshioka Yayoi、Sasaki Katsuhiko
    • Journal Title

      Mechanics of Advanced Materials and Structures

      Volume: 印刷中 Issue: 18 Pages: 1-10

    • DOI

      10.1080/15376494.2018.1516324

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Resin molding by using electro-activated deposition for efficient manufacturing of carbon fiber reinforced plastic2017

    • Author(s)
      Katagiri Kazuaki、Sasaki Katsuhiko、Honda Shinya、Nakashima Hikaru、Tomizawa Yusuke、Yamaguchi Shimpei、Ozaki Tomoatsu、Sonomura Hirosuke、Kakitsuji Atsushi
    • Journal Title

      Composite Structures

      Volume: 182 Pages: 666-673

    • DOI

      10.1016/j.compstruct.2017.09.064

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] CFRP manufacturing method using electrodeposition resin molding for curvilinear fiber arrangements2017

    • Author(s)
      Katagiri Kazuaki、Sasaki Katsuhiko、Honda Shinya、Nakashima Hikaru、Yamaguchi Shimpei、Ozaki Tomoatsu、Sonomura Hirosuke、Kakitsuji Atsushi
    • Journal Title

      Composites Part A: Applied Science and Manufacturing

      Volume: 102 Pages: 108-116

    • DOI

      10.1016/j.compositesa.2017.07.006

    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Presentation] セルロースナノファイバーシートを適用したCFRPの強度特性2019

    • Author(s)
      片桐一彰,奥村俊彦,山口真平,川北園美,本田真也,佐々木克彦,粂和弘
    • Organizer
      日本機械学会材料力学カンファレンス M&M2019
    • Related Report
      2019 Annual Research Report
  • [Presentation] 電着樹脂含浸法を用いたCFRPによるモーフィング翼の製作と空力特性の評価2019

    • Author(s)
      片桐一彰,山口真平,川北園美,本田真也,佐々木克彦,小木曽望,玉山雅人
    • Organizer
      日本航空宇宙学会第57回飛行機シンポジウム
    • Related Report
      2019 Annual Research Report
  • [Presentation] Experimental fabrication of the morphing wing for UAVs by using the electrodeposition resin molding method2019

    • Author(s)
      Kazuaki Katagiri, Shinya Honda, Katsuhiko Sasaki
    • Organizer
      Korea-Japan Joint Seminar on Advanced Structures and material for morphing technology in future aircrafts
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Vibration characteristics of CFRP fabricated by electro-activated deposition molding method2019

    • Author(s)
      HASHIMOTO Naoki、HONDA Sinya、KATAGIRI Kazuaki、SASAKI Katsuhiko、TAKEDA Ryo、YAMAGUCHI Shimpei、KAWAKITA Sonomi
    • Organizer
      The Proceedings of the Dynamics & Design Conference
    • Related Report
      2019 Annual Research Report
  • [Presentation] Efficient manufacturing method of CFRP corrugation by using electro‐activated deposition resin molding2018

    • Author(s)
      Kazuaki Katagiri, Shinya Honda, Shimpei Yamaguchi, Takuya Ehiro, Sonomi Kawakita, Hirosuke Sonomura, Tomoatsu Ozaki, Yayoi Yoshioka, Mamoru Takemura, Sayaka Minami, Katsuhiko Sasaki
    • Organizer
      American Society for composite 33rd Annual Technical Conference/18th US-Japan Conference on Composite Materials
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] An efficient manufacturing method of variable stiffness composites by using tailored fiber placement and electro-activated deposition2018

    • Author(s)
      Shinya Honda, Kazuaki Katagiri, Katsuhiko Sasaki,
    • Organizer
      The 8th Academic Exchange for Collaborative Research Between ETHZ and Hokkaido University (AECoR8)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] 疎水化処理しないセルロースナノファイバーを利用したCFRPの衝撃強度の向上2018

    • Author(s)
      片桐一彰,山口真平,永廣卓哉,園村浩介,尾﨑友厚,長谷川泰則,奥村俊彦,南 沙也加,本田真也,佐々木克彦
    • Organizer
      日本機械学会材料力学カンファレンス M&M2018
    • Related Report
      2018 Research-status Report
  • [Presentation] 電着法で作製したCFRPコルゲーションの力学特性2018

    • Author(s)
      片桐一彰,佐々木克彦,本田真也,山口真平,永廣卓哉,Florian Ligne,吉岡弥生
    • Organizer
      日本航空宇宙学会第56回飛行機シンポジウム
    • Related Report
      2018 Research-status Report
  • [Presentation] 電着を用いて樹脂含浸したCFRPにおける繊維曲線化が強度特性に及ぼす影響2018

    • Author(s)
      片桐一彰,佐々木克彦,本田真也,南沙也加,金大貴, 山口真平,永廣卓哉,園村浩介,尾崎友厚,川北園美,木村貴広,武村守,吉岡弥生
    • Organizer
      日本機械学会年次大会2018
    • Related Report
      2018 Research-status Report
  • [Presentation] 電着法を用いてセルロースナノファイバーのシートで強化したCFRPの特性とその製造方法2018

    • Author(s)
      片桐一彰,山口真平,永廣卓哉,川北園美,園村浩介,尾崎友厚,舘秀樹,吉岡弥生,武村守,南沙也加,本田真也,佐々木克彦
    • Organizer
      日本航空宇宙学会第60回構造強度に関する講演会
    • Related Report
      2018 Research-status Report
  • [Presentation] セルロースナノファイバーを表面に分散させたCFRPのI型断面梁の強度特性2018

    • Author(s)
      片桐一彰,山口真平,永廣卓哉,園村浩介,尾崎友厚,川北園美,武村守,吉岡弥生,本田真也,佐々木克彦,南沙也加,金大貴
    • Organizer
      日本材料学会・日本複合材料学会第9回日本複合材料会議
    • Related Report
      2017 Research-status Report
  • [Presentation] 航空機の技術革新に向けた材料の研究開発とその構想力2018

    • Author(s)
      片桐一彰
    • Organizer
      北海道大学特別講演会
    • Related Report
      2017 Research-status Report
    • Invited
  • [Presentation] 電着を用いて樹脂含浸したCFRPへのセルロースナノファイバー添加の効果2017

    • Author(s)
      片桐一彰,佐々木克彦,本田真也,冨沢祐介,南沙也加,山口真平,永廣卓哉,尾﨑友厚,園村浩介,吉岡弥生,垣辻篤
    • Organizer
      日本機械学会材料力学カンファレンスM&M 2017
    • Related Report
      2017 Research-status Report
  • [Presentation] 電着を用いた樹脂含浸法を適用したCFRPの強度特性2017

    • Author(s)
      片桐一彰,山口真平,尾崎友厚,園村浩介,垣辻篤,南沙也加,富沢祐介,中島晶,本田真也,佐々木克彦
    • Organizer
      日本航空宇宙学会第59回構造強度に関する講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] 電着による樹脂含浸を用いたCFRPの成形と強度2017

    • Author(s)
      片桐一彰,山口真平,永廣卓哉,尾崎友厚,園村浩介,吉岡弥生,垣辻篤,南沙也加,本田真也,佐々木克彦
    • Organizer
      日本航空宇宙学会第55回飛行機シンポジウム
    • Related Report
      2017 Research-status Report
  • [Presentation] 電着技術を適用したCFRPの樹脂含浸法2017

    • Author(s)
      片桐一彰,山口真平,永廣卓哉
    • Organizer
      大阪産業技術研究所 ORIST 技術シーズ・研究成果発表会
    • Related Report
      2017 Research-status Report
  • [Presentation] 電着による樹脂含浸を用いたCFRPへの蓄熱性付与2017

    • Author(s)
      片桐一彰,山口真平,永廣卓哉,尾﨑友厚,園村浩介,吉岡弥生,垣辻篤、後藤凌平,戸谷剛,南沙也加,本田真也,佐々木克彦
    • Organizer
      第61回宇宙科学技術連合講演会
    • Related Report
      2017 Research-status Report
  • [Book] CFRP/CFRTPの界面制御、成形加工技術と部材応用」(仮題)2020

    • Author(s)
      片桐 一彰、奥村俊彦、山口真平、川北園美、本田真也、粂和弘
    • Publisher
      技術情報協会
    • Related Report
      2019 Annual Research Report
  • [Remarks] 知的財産シーズ集

    • URL

      https://orist.jp/content/files/pdf/chizai_seeds/200413_chizai_seeds2019.pdf

    • Related Report
      2019 Annual Research Report
  • [Remarks] 総合パンフレット

    • URL

      https://orist.jp/content/files/pdf/main_leaflet/200122_leaflet_ORIST.pdf

    • Related Report
      2019 Annual Research Report
  • [Remarks] プロモーション動画

    • URL

      https://orist.jp/kouhou/PV/promotion.html

    • Related Report
      2019 Annual Research Report
  • [Remarks] 大阪産業技術研究所 研究部紹介

    • URL

      http://tri-osaka.jp/c/content/files/promotion/H29/HP_kenkyushokai.pdf

    • Related Report
      2018 Research-status Report
  • [Remarks] 地方独立行政法人大阪産業技術研究所 研究部紹介

    • URL

      http://tri-osaka.jp/c/content/files/promotion/H29/HP_kenkyushokai.pdf

    • Related Report
      2017 Research-status Report
  • [Patent(Industrial Property Rights)] Material for reinforcing carbon-fiber-reinforced plastics and material for reinforcing plastics2019

    • Inventor(s)
      K. Katagiri, T. Okumura, et. al.
    • Industrial Property Rights Holder
      ORIST, Mizuno corporation
    • Industrial Property Rights Type
      特許
    • Filing Date
      2019
    • Related Report
      2019 Annual Research Report
    • Overseas
  • [Patent(Industrial Property Rights)] 炭素繊維強化プラスチック強化材料及びプラスチック強化材料2019

    • Inventor(s)
      片桐一彰、奥村俊彦、山口真平、永廣卓哉、川北園美、粂和弘
    • Industrial Property Rights Holder
      地方独立行政法人大阪産業技術研究所、ミズノ株式会社
    • Industrial Property Rights Type
      特許
    • Filing Date
      2019
    • Acquisition Date
      2020
    • Related Report
      2019 Annual Research Report
  • [Patent(Industrial Property Rights)] セルロースナノファイバーを分散した電着液を用いたCFRPの強化方法2018

    • Inventor(s)
      (1)片桐一彰,奥村俊彦,山口真平,永廣卓也,粂和弘
    • Industrial Property Rights Holder
      地方独立行政法人大阪産業技術研究所,ミズノ株式会社
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2018-094175
    • Filing Date
      2018
    • Related Report
      2018 Research-status Report
  • [Patent(Industrial Property Rights)] 蓄熱性炭素繊維強化プラスチック2017

    • Inventor(s)
      片桐一彰、永廣卓哉、川北園美、山口真平、園村浩介、尾崎友厚他2名
    • Industrial Property Rights Holder
      (地独)大阪産業技術研究所,北海道大学
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2017-205236
    • Filing Date
      2017
    • Related Report
      2017 Research-status Report

URL: 

Published: 2017-04-28   Modified: 2021-02-19  

Information User Guide FAQ News Terms of Use Attribution of KAKENHI

Powered by NII kakenhi