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Development of remote-controlled overhead crane liquid tank transfer system considering safety and operability

Research Project

Project/Area Number 17K06284
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Intelligent mechanics/Mechanical systems
Research InstitutionNational Institute of Technology, Toyota College

Principal Investigator

KANESHIGE AKIHIRO  豊田工業高等専門学校, 機械工学科, 教授 (70224615)

Co-Investigator(Kenkyū-buntansha) 野田 善之  山梨大学, 大学院総合研究部, 教授 (60426492)
上木 諭  豊田工業高等専門学校, 機械工学科, 准教授 (50467213)
三好 孝典  長岡技術科学大学, 技術経営研究科, 教授 (10345952)
Project Period (FY) 2017-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2020: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2019: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2018: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2017: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywords天井クレーン / 液体タンク / 2自由度制御系 / 制振制御 / 液面振動 / 搬送制御 / 2自由度制御系 / 液体搬送 / 知能機械 / 輸送機器 / 機械力学・制御
Outline of Final Research Achievements

The following was done for development of a remote-controlled overhead crane liquid tank transportation system considering safety and operability.
(1)An input device that enables two-dimensional transfer operation input from an operator of an overhead crane was manufactured, and a transfer control system that suppresses liquid vibration was designed.(2)The robustness of the designed control system against changes in tank shape and rod length was verified, and the operability for avoiding obstacles was verified.(3)A remote transfer control system was constructed that ensured the magnitude of the reaction force transmitted to the operator and the stability of the system due to communication delay, and fully considered safety and operability.

Academic Significance and Societal Importance of the Research Achievements

天井クレーンによるタンク内液体の振動抑制制御を考察の対象とする点に本研究の特色がある.天井クレーンによる液体搬送に関する研究は少なく,FMSを指向した天井クレーンによる液体搬送を考察する研究は他には無く,その点で本研究の独創性,新規性があり,シーズ的研究であると考える.開発したシステムにより,従来,閉所内でかつ劣悪な労働条件下にあった熟練オペレータの省力化が図られ,クレーンを用いた液体搬送の場合,搬送中および搬送終了時に発生するスロッシングを抑えた最適な搬送が可能となり,生産性,労働環境および安全性の向上が図られると考える.

Report

(5 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • 2017 Research-status Report
  • Research Products

    (18 results)

All 2020 2019 2018 2017

All Journal Article (4 results) (of which Peer Reviewed: 4 results,  Open Access: 2 results) Presentation (12 results) (of which Int'l Joint Research: 4 results) Book (1 results) Patent(Industrial Property Rights) (1 results) (of which Overseas: 1 results)

  • [Journal Article] Minimum-time S-curve commands for vibration-free transportation of an overhead crane with actuator limits2020

    • Author(s)
      Tho Ho Duc, Kaneshige Akihiro, Terashima Kazuhiko
    • Journal Title

      Control Engineering Practice

      Volume: 98 Pages: 104390-104390

    • DOI

      10.1016/j.conengprac.2020.104390

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Training Simulator for Acquiring Operational Skill to Operate Overhead Traveling Crane while Suppressing Load Sway2019

    • Author(s)
      Noda Yoshiyuki、Hoshi Ryuki、Kaneshige Akihiro
    • Journal Title

      Shock and Vibration

      Volume: 2019 Issue: 1 Pages: 1-12

    • DOI

      10.1155/2019/3060457

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Design of Vibration Control System for Liquid Tank Transfer with an Overhead Crane2017

    • Author(s)
      兼重 明宏、天野 敬道、上木 諭、野田 善之、三好 孝典、寺嶋 一彦
    • Journal Title

      Journal of Japan Foundry Engineering Society

      Volume: 89 Issue: 9 Pages: 577-584

    • DOI

      10.11279/jfes.89.577

    • NAID

      130006110001

    • ISSN
      1342-0429, 2185-5374
    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Journal Article] Design of liquid container transport control system with overhead traveling crane2017

    • Author(s)
      上木 諭、山内 悠、兼重 明宏、三好 孝典、寺嶋 一彦
    • Journal Title

      Transactions of the JSME (in Japanese)

      Volume: 83 Issue: 855 Pages: 17-00237-17-00237

    • DOI

      10.1299/transjsme.17-00237

    • NAID

      130006219620

    • ISSN
      2187-9761
    • Related Report
      2017 Research-status Report
    • Peer Reviewed
  • [Presentation] Trajectory Planning with Consideration for Load Sway Suppression and Obstacles Avoidance using Articial Potential Method and Sequential Quadratic Programming in Automated Overhead Traveling Crane2020

    • Author(s)
      Kanata Matsusawa, Yoshiyuki Noda, Akihiro Kaneshige
    • Organizer
      Proc.of the 2020 IEEE/SICE International Symposium on System Integration
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] On-demand Trajectory Planning with Load Sway Suppression and Obstacles Avoidance in Automated Overhead Traveling Crane System2019

    • Author(s)
      K.Matsusawa, Y. Noda, A. Kaneshige
    • Organizer
      Proc. of 2019 IEEE 15th International Conference on Automation Science and Engineering(CASE2019)
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] 天井クレーンにおける障害物回避と振動抑制を考慮した オンデマンド搬送軌道計画2019

    • Author(s)
      松澤彼方, 野田善之, 兼重明宏
    • Organizer
      第62回自動制御連合講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] 人工ポテンシャル法と軌道最適化を統合した天井クレーンの搬送軌道計画法2019

    • Author(s)
      松澤彼方, 野田善之, 兼重明宏
    • Organizer
      第20回システムインテグレーション部門講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] VRクレーンシミュレータを用いた荷振れ抑制操作技能習得のための教示訓練システム2018

    • Author(s)
      野田善之,星龍貴,兼重明宏
    • Organizer
      日本鋳造工学会第171回全国講演大会
    • Related Report
      2018 Research-status Report
  • [Presentation] 天井クレーン液体容器搬送制御システムの操作性に関する研究2018

    • Author(s)
      兼重明宏, 上木諭, 野田善之,三好孝典,寺嶋一彦
    • Organizer
      日本機械学会ロボティクス・メカトロニクス講演会2018
    • Related Report
      2018 Research-status Report
  • [Presentation] 天井クレーンにおけるタッチインターフェースを用いた搬送軌道指示とそれに基づく荷振れ抑制を考慮した搬送軌道計画法の開発2018

    • Author(s)
      松澤彼方,野田善之,兼重明宏
    • Organizer
      日本機械学会ロボティクス・メカトロニクス講演会2018
    • Related Report
      2018 Research-status Report
  • [Presentation] Development of molten metal transport support system with an overhead crane2018

    • Author(s)
      A.Kaneshige, S.Ueki, Y.Noda and T.Miyosh
    • Organizer
      The 73rd World Foundry Congress
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] 天井クレーンにおける荷振れ抑制操作技能の解析とトレーニングシミュレータの開発2018

    • Author(s)
      野田善之,星龍貴,兼重明宏
    • Organizer
      第61回自動制御連合講演会論文集
    • Related Report
      2018 Research-status Report
  • [Presentation] 天井クレーンによる溶湯搬送支援システムの開発2017

    • Author(s)
      兼重明宏,上木諭,山内悠,三好孝典,寺嶋一彦
    • Organizer
      日本鋳造工学会第170回全国講演大会講演概要集
    • Related Report
      2017 Research-status Report
  • [Presentation] Robust Sliding Mode Control with Integral Sliding Surface of an Under actuated Rotary Hook System2017

    • Author(s)
      Ho Duc Tho,田崎良佑,兼重明宏,三好孝典,寺嶋一彦
    • Organizer
      Proc. of the IEEE International Conference on Advanced Intelligent Mechatronic(AIM2017)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] Development of handwritten tele-communication system for the Deaf-blind based on the multi-lateral control2017

    • Author(s)
      Shogo Hamada, Yudai Kawasaki, Takanori Miyoshi, Kazuhiko Terashima
    • Organizer
      International Conference on Intelligent Systems and Image Processing 2017(ICISIP2017)
    • Related Report
      2017 Research-status Report
  • [Book] 専門基礎ライブラリー 機械設計2017

    • Author(s)
      柳田秀記、兼重明宏、西村太志,他
    • Total Pages
      344
    • Publisher
      実教出版
    • ISBN
      9784407340631
    • Related Report
      2017 Research-status Report
  • [Patent(Industrial Property Rights)] SYSTEM FOR CONTROLLING TRANSPORT OF LIQUID TANK BY OVERHEAD CRANE, AND METHOD FOR TRANSPORTING LIQUID TANK BY OVERHEAD CRANE2017

    • Inventor(s)
      橋本邦弘,鈴木薪雄,兼重明宏,上木諭,山内悠
    • Industrial Property Rights Holder
      新東工業株式会社,国立高等専門学校機構
    • Industrial Property Rights Type
      特許
    • Filing Date
      2017
    • Related Report
      2017 Research-status Report
    • Overseas

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Published: 2017-04-28   Modified: 2022-01-27  

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