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Development of tailored hot stamping having high productivity using partial control of cooling history

Research Project

Project/Area Number 18H01749
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 26050:Material processing and microstructure control-related
Research InstitutionToyohashi University of Technology

Principal Investigator

MORI KEN-ICHIRO  豊橋技術科学大学, 工学(系)研究科(研究院), 特任教授 (80127167)

Co-Investigator(Kenkyū-buntansha) 中川 佑貴  東京工業大学, 工学院, 助教 (50837739)
前野 智美  横浜国立大学, 大学院工学研究院, 准教授 (80505397)
安部 洋平  豊橋技術科学大学, 工学(系)研究科(研究院), 准教授 (60402658)
Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥16,900,000 (Direct Cost: ¥13,000,000、Indirect Cost: ¥3,900,000)
Fiscal Year 2020: ¥5,590,000 (Direct Cost: ¥4,300,000、Indirect Cost: ¥1,290,000)
Fiscal Year 2019: ¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2018: ¥7,020,000 (Direct Cost: ¥5,400,000、Indirect Cost: ¥1,620,000)
Keywordsホットスタンピング / テーラード / 冷却履歴制御 / 冷却履歴 / 部分増肉 / 冷却履歴部分制御 / 高強度部と高延性 / 高生産性
Outline of Final Research Achievements

In order to manufacture tailored parts with high strength and high ductility zones in hot stamping of ultra-high strength steel automotive parts, the cooling history was partially controlled, and a partial forming process in which the high strength zones are formed with partial dies in the previous stage, a partial forced cooling process of the high strength zones before forming and partial thermal insulating process of the high strength zones before forming were developed. In addition, a hot stamping process for manufacturing high strength parts by thickening of corners, a hot stamping process for manufacturing patchwork tailored parts by mechanically joining a main blank and patch, an approach for estimating tensile strength and total elongation from a punching test, dual-frequency ultrasonic cleaning with diluted phosphoric acid solution for removing surface oxide layers of hot-stamped uncoated steel sheets were developed.

Academic Significance and Societal Importance of the Research Achievements

高強度部と高延性部を持つテーラード部材は自動車の軽量化と衝突安全性向上に大きく貢献し,その部材を製造する技術において生産性を高めることは産業界から望まれている.テーラード部材において高強度鋼部でマルテンサイト,高延性部でフェライトに変態させる冷却履歴を達成するためのホットスタンピングの工程は学術的に大きな意義がある.また,大きな塑性変形とダイクエンチングによる部材角部のマルテンサイト組織微細化と硬さ向上メカニズム,希釈リン酸水溶液を用いた2周波超音波洗浄による表面酸化層の除去メカニズムなどの解明は学術的に大きな意義がある.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Annual Research Report
  • 2018 Annual Research Report
  • Research Products

    (20 results)

All 2021 2020 2019 2018

All Journal Article (10 results) (of which Peer Reviewed: 10 results,  Open Access: 6 results) Presentation (10 results)

  • [Journal Article] Quenchability improvement and control simplification by ice mandrel in hot stamping of ultra-high strength steel hollow parts2021

    • Author(s)
      Talebi-Anaraki Ali、Maeno Tomoyoshi、Ikeda Ryohei、Morishita Kazui、Mori Ken-ichiro
    • Journal Title

      Journal of Manufacturing Processes

      Volume: 64 Pages: 916-926

    • DOI

      10.1016/j.jmapro.2021.02.037

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Punching test for estimating tensile strength and total elongation of steel sheets2021

    • Author(s)
      Nakamura Naotaka、Mori Ken-ichiro、Okada Hiroki、Abe Yohei
    • Journal Title

      The International Journal of Advanced Manufacturing Technology

      Volume: 114 Issue: 5-6 Pages: 1847-1858

    • DOI

      10.1007/s00170-021-06898-7

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Tailored tempering without die heating in hot stamping of ultra-high strength steel parts2020

    • Author(s)
      Nakagawa Yuki、Mori Ken-ichiro、Suzuki Yasutaka、Shimizu Yuki
    • Journal Title

      Materials & Design

      Volume: 192 Pages: 108704-108704

    • DOI

      10.1016/j.matdes.2020.108704

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Joining of Taper Nut and Bolt to Ultra-high Strength Steel Sheet by Punching2020

    • Author(s)
      Suzuki Yasutaka、Mori Ken-ichiro、Hosoya Ryo、Abe Yohei
    • Journal Title

      Journal of the Japan Society for Technology of Plasticity

      Volume: 61 Issue: 714 Pages: 154-158

    • DOI

      10.9773/sosei.61.154

    • NAID

      130007879862

    • ISSN
      0038-1586, 1882-0166
    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Minimisation of Heating Time for Full Hardening in Hot Stamping Using Direct Resistance Heating2020

    • Author(s)
      Maeno Tomoyoshi、Mori Ken-ichiro、Sakagami Masato、Nakao Yoshitaka、Talebi-Anaraki Ali
    • Journal Title

      Journal of Manufacturing and Materials Processing

      Volume: 4 Issue: 3 Pages: 80-80

    • DOI

      10.3390/jmmp4030080

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Hot stamping of non-rectangular steel sheets using resistance heating by local preheating2020

    • Author(s)
      Nakagawa Yuki、Mori Ken-ichiro、Nishikata Michiya
    • Journal Title

      Procedia Manufacturing

      Volume: 50 Pages: 298-302

    • DOI

      10.1016/j.promfg.2020.08.055

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Steel sheets partnered with quenchable sheet in hot stamping of tailor-welded blanks and its application to separation prevention of fractured components2020

    • Author(s)
      Mori Ken-ichiro、Suzuki Yasutaka、Yokoo Daisuke、Nishikata Michiya、Abe Yohei
    • Journal Title

      The International Journal of Advanced Manufacturing Technology

      Volume: 111 Issue: 3-4 Pages: 725-734

    • DOI

      10.1007/s00170-020-06100-4

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Combined process of hot stamping and mechanical joining for producing ultra-high strength steel patchwork components2020

    • Author(s)
      Mori Ken-ichiro、Kaido Tomoya、Suzuki Yasutaka、Nakagawa Yuki、Abe Yohei
    • Journal Title

      Journal of Manufacturing Processes

      Volume: 59 Pages: 444-455

    • DOI

      10.1016/j.jmapro.2020.10.025

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Delayed cracking in hot stamping with hot trimming for ultra-high strength steel components2019

    • Author(s)
      Yuki Nakagawa, Ken-ichiro Mori, Tomoyoshi Maeno, Ryo Umemiya
    • Journal Title

      International Journal of Advanced Manufacturing Technology

      Volume: 105 Issue: 12 Pages: 5081-5090

    • DOI

      10.1007/s00170-019-04599-w

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of contact pressure in die quenching on strength of hot-stamped parts2019

    • Author(s)
      Naotaka Nakamura, Ken-ichiro Mori, Yuki Nakagawa, Takahiro Miyachi
    • Journal Title

      Proceedings of 7th International Conference on Hot Sheet Metal Forming of High-performance Steel

      Volume: 7 Pages: 709-716

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed
  • [Presentation] 希薄リン酸と2周波超音波洗浄を用いたホットスタンピング成形品の酸化スケール除去特性2020

    • Author(s)
      小松剛司
    • Organizer
      第71回塑性加工連合講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 穴抜き試験によるプレス成形品の引張強さと全伸びの予測2020

    • Author(s)
      中村尚誉
    • Organizer
      第71回塑性加工連合講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 超高張力鋼板への鍛造ナットの穴抜き接合2020

    • Author(s)
      高羽孝輔
    • Organizer
      第71回塑性加工連合講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 穴抜き加工による金属板材の機械的特性の予測2019

    • Author(s)
      岡田拓記
    • Organizer
      2019年度塑性加工春季講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] パッチワーク部材の同時接合ホットスタンピングにおける端部拘束による接合性の向上2019

    • Author(s)
      海道智也
    • Organizer
      2019年度塑性加工春季講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 非矩形鋼板の通電加熱ホットスタンピングにおける部分前加熱2019

    • Author(s)
      西方理也
    • Organizer
      2019年度塑性加工春季講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] リン酸と2周波超音波洗浄を用いたホットスタンピング成形品の酸化スケール除去2019

    • Author(s)
      中村尚誉
    • Organizer
      第70回塑性加工連合講演会
    • Related Report
      2019 Annual Research Report
  • [Presentation] 鋼板の曲げ加工における面方向圧縮を用いた増肉テーラードホットスタンピング2018

    • Author(s)
      本間寛樹
    • Organizer
      平成30年度塑性加工春季講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 水没金型を用いた直接水冷ホットスタンピングの複雑形状部品への適用2018

    • Author(s)
      中川佑貴
    • Organizer
      第69回塑性加工連合講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 通電加熱連続ホットスタンピングにおけるリン酸と超音波洗浄を用いた酸化スケール除去2018

    • Author(s)
      中村尚誉
    • Organizer
      第69回塑性加工連合講演会
    • Related Report
      2018 Annual Research Report

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Published: 2018-04-23   Modified: 2022-01-27  

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