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Production skill elucidation for complex 3d forming and the next generation casting production system

Research Project

Project/Area Number 18K13729
Research Category

Grant-in-Aid for Early-Career Scientists

Allocation TypeMulti-year Fund
Review Section Basic Section 20020:Robotics and intelligent system-related
Research InstitutionAoyama Gakuin University (2019-2020)
Toyohashi University of Technology (2018)

Principal Investigator

Tasaki Ryosuke  青山学院大学, 理工学部, 准教授 (70644467)

Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000)
Fiscal Year 2020: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2019: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2018: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Keywords知能ロボティクス / 技能解明 / 制御系設計 / 生産プロセスオートメーション / 金属生産プロセス / 複雑立体造形 / 鋳造 / プレス制御 / 付加製造 / 生産加工 / 知能システム / プレス / プロセス制御 / ロボティクス / 積層造形 / 自動制御 / ロボット
Outline of Final Research Achievements

Workers at the production site can usually acquire skills from experiential learning. The automation of the production process cannot be achieved without a systematic understanding of this learning process, and the reliability of the final production is low because the casting of molten metal (metal filling) is still left to the manual. This task is the mechanical implementation of the skill of manipulating the flow of liquid, and the aim of the research is to design the evolutionary mechanism of the casting machine and to establish the control method. A high-speed control module is mounted on the robot end effector to create a mechanism that gives the desired motion to the controlled object while compensating for the uncertainty on the robot side. Control that is conscious of changes in the production environment is important, and we are constructing an adaptive control system.

Academic Significance and Societal Importance of the Research Achievements

人の知能部分が計算技術で実現できるのではないかと考えられる現代の情報学と制御・鋳造・ロボットの工学の融合により,職人技能の理解と人工技能化の機械実装による次世代鋳造プロセスの進化的技術研究を推進した.本研究成果は、機械実装と機械の制御動作に学ぶ技能解析・抽出,本質的な理解とその人工技能化までの進展につながる.職人の技能 伝承,知能機械・ロボットの高度化への応用に拡張できる,学術・産業応用の両面で貢献度の高い研究成果である.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (16 results)

All 2021 2020 2019 2018

All Journal Article (6 results) (of which Int'l Joint Research: 1 results,  Peer Reviewed: 5 results,  Open Access: 1 results) Presentation (10 results) (of which Int'l Joint Research: 5 results,  Invited: 2 results)

  • [Journal Article] デスクトップ型5軸NC精密研削盤の設計と試作ならびにその基礎加工特性2021

    • Author(s)
      佐藤芳紀, 藤本正和, 梁 景太, 加藤大貴, 田崎良佑, 大石 進
    • Journal Title

      砥粒加工学会誌

      Volume: 65 Pages: 22-29

    • NAID

      130008064493

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] High-Speed Removal Processing of Unknown Shape Burrs by Force Feedback Control2019

    • Author(s)
      田崎 良佑、笹竹 晴萌、藤本 正和、寺嶋 一彦
    • Journal Title

      Journal of Japan Foundry Engineering Society

      Volume: 91 Issue: 11 Pages: 781-787

    • DOI

      10.11279/jfes.91.781

    • NAID

      130007754160

    • ISSN
      1342-0429, 2185-5374
    • Year and Date
      2019-11-25
    • Related Report
      2019 Research-status Report
    • Peer Reviewed
  • [Journal Article] A Switched Optimal Control Approach to Reduce Transferring Time, Energy Consumption, and Residual Vibration of Payload’s Skew Rotation in Crane Systems2019

    • Author(s)
      T. Ho, K. Suzuki, M. Tsume, R. Tasaki, T. Miyoshi, K. Terashima
    • Journal Title

      Control Engineering Practice

      Volume: 84 Pages: 247-260

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Pressing Control Design Based on Analysis of Metal Temperature and Flow in Sand Mold Press Casting2018

    • Author(s)
      R. Tasaki, H. Seno, K. Hashimoto, K. Terashima
    • Journal Title

      Materials Science Forum

      Volume: 925 Pages: 491-498

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Journal Article] Visual Nonlinear Feedback Control of Liquid Level in Mold Sprue Cup by Cascade System with Flow Rate Control for Tilting-Ladle-Type Automatic Pouring System2018

    • Author(s)
      A. Ito, P. Oetinger, R. Tasaki, O. Sawodny, K. Terashima
    • Journal Title

      Materials Science Forum

      Volume: 925 Pages: 483-490

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Process design and control of greensand mold press casting using estimation of metal filling behavior2018

    • Author(s)
      Tasaki, R., Seno, H., Terashima, K.
    • Journal Title

      Procedia Manufacturing

      Volume: 15 Pages: 443-450

    • Related Report
      2018 Research-status Report
    • Open Access
  • [Presentation] Flexible Tool Manipulation for High-Accuracy Removal Processing of Unknown Shape Convex parts2021

    • Author(s)
      Taichi Shimura, Ryosuke Tasaki, Harumo Sasatake, Takahito Yamashita, Masakazu Fujimoto
    • Organizer
      IEEE 22nd International Conference on Industrial Technology
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 鋳造ロボットシステムのマルチタスク実行のためのモデル予測と模倣学習2020

    • Author(s)
      田崎良佑
    • Organizer
      日本鋳造工学会鋳造設備研究部会
    • Related Report
      2020 Annual Research Report
    • Invited
  • [Presentation] Model-based prediction and control of molten metal pressure inside sand mold in press casting process2019

    • Author(s)
      Rintaro Suzuki,Ryosuke Tasaki
    • Organizer
      Asia Pacific Measurement Forum on Mechanical Quantities
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research
  • [Presentation] 知技能ロボティクス研究の鋳造設備への応用2019

    • Author(s)
      田崎良佑
    • Organizer
      日本鋳造工学会鋳造設備研究部会, スマートファクトリー実現に向けた鋳物生産技術の形式知化
    • Related Report
      2019 Research-status Report
    • Invited
  • [Presentation] 視覚フィードバック機能を有する多軸ロボットを用いた注湯制御2019

    • Author(s)
      榊原碧,笹竹晴萌,Leong Choon Yip,伊藤敦,田崎良佑
    • Organizer
      日本鋳造工学会第174回全国講演大会
    • Related Report
      2019 Research-status Report
  • [Presentation] プレスキャスティングにおける溶湯反力情報に基づく充填挙動推定2019

    • Author(s)
      鈴木凜汰郎,田崎良佑
    • Organizer
      日本鋳造工学会第174回全国講演大会
    • Related Report
      2019 Research-status Report
  • [Presentation] 卓上型5軸NC精密研削盤の試作と性能評価2019

    • Author(s)
      佐藤芳紀,藤本正和,田崎良佑
    • Organizer
      日本機械学会第13回生産加工・工作機械部門講演会
    • Related Report
      2019 Research-status Report
  • [Presentation] High-Speed Additive Manufacturing Process Using Variable Motion Trajectory2018

    • Author(s)
      Shoji, A., Tasaki, R., Terashima, K.
    • Organizer
      2018 IEEE Conference on Control Technology and Applications, CCTA 2018
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Optimal Control of Payload's Skew Rotation in Crane Systems with State and Control Input Constraints2018

    • Author(s)
      Duc Tho, H., Tasaki, R., Miyoshi, T., Terashima, K.
    • Organizer
      2018 IEEE Conference on Control Technology and Applications, CCTA 2018
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Pouring process control based on high-speed image analysis of liquid flow2018

    • Author(s)
      Tasaki, R., Baba, J., Taniguchi, K., Terashima, K.
    • Organizer
      73rd World Foundry Congress "Creative Foundry", WFC 2018 - Proceedings
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research

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Published: 2018-04-23   Modified: 2022-01-27  

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