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Development of Negative Thermal Expansion Metal Composites Based on Structural Optimization and Directed Energy Deposition Additive Manufacturing

Research Project

Project/Area Number 18KK0412
Research Category

Fund for the Promotion of Joint International Research (Fostering Joint International Research (A))

Allocation TypeMulti-year Fund
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionWaseda University (2020-2021)
Hiroshima University (2018-2019)

Principal Investigator

Takezawa Akihiro  早稲田大学, 理工学術院, 教授 (10452608)

Project Period (FY) 2018 – 2021
Project Status Completed (Fiscal Year 2021)
Budget Amount *help
¥15,470,000 (Direct Cost: ¥11,900,000、Indirect Cost: ¥3,570,000)
Keywords負熱膨張材料 / 積層造形 / 構造最適化 / 複合材料 / 不熱膨張材料
Outline of Final Research Achievements

With the recent industrial technology development, thermal expansion has become a significant phenomenon. Negative thermal expansion materials, which elastically shrink when heated, are attracting attention as a method to suppress thermal expansion. One approach to developing materials with the negative thermal expansion is to create negative thermal expansion by appropriately laying out multiple materials with different thermal expansion coefficients and vacancies. Our research group has developed such composite materials using 3D printers. In this study, our group conducted international joint research with the University of Pittsburgh in the United States to realize negative thermal expansion in a wide temperature range using a thermally stable metal. In addition, as a research theme newly conceived during my stay in the U.S., the group worked on developing a method to suppress the thermal expansion of metal additive manufacturing by structural design.

Academic Significance and Societal Importance of the Research Achievements

近年の機械の精密化や,パワー半導体のような高発熱機器の普及により,熱膨張の抑制は極めて重要な工学的課題となっている.その抑制手法の一つとして,負熱膨張材料を用いて熱膨張を相殺する手法がある.ただし,負熱膨張化合物においては,負熱膨張の度合いを制御することは難しい.本研究で提案する負熱膨張複合材料は,設計により任意の負熱膨張を実現可能であるため,より柔軟な負熱膨張抑制手法として意義がある.

Report

(5 results)
  • 2021 Annual Research Report   Final Research Report ( PDF )
  • 2020 Research-status Report
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (13 results)

All 2022 2021 2020 2019

All Int'l Joint Research (1 results) Journal Article (8 results) (of which Int'l Joint Research: 5 results,  Peer Reviewed: 7 results) Presentation (4 results) (of which Int'l Joint Research: 4 results,  Invited: 3 results)

  • [Int'l Joint Research] ピッツバーグ大学(米国)2019

    • Year and Date
      2019-03-01
    • Related Report
      2021 Annual Research Report
  • [Journal Article] Design optimization of functionally graded lattice infill total hip arthroplasty stem for stress shielding reduction2022

    • Author(s)
      Nomura Jumpei、Takezawa Akihiro、Zhang Heng、Kitamura Mitsuru
    • Journal Title

      Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine

      Volume: 236 Issue: 4 Pages: 515-525

    • DOI

      10.1177/09544119221075140

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Optimally variable density lattice to reduce warping thermal distortion of laser powder bed fusion2021

    • Author(s)
      Takezawa Akihiro、Chen Qian、To Albert C.
    • Journal Title

      Additive Manufacturing

      Volume: 48 Pages: 102422-102422

    • DOI

      10.1016/j.addma.2021.102422

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Island scanning pattern optimization for residual deformation mitigation in laser powder bed fusion via sequential inherent strain method and sensitivity analysis2021

    • Author(s)
      Chen Qian、Taylor Hunter、Takezawa Akihiro、Liang Xuan、Jimenez Xavier、Wicker Ryan、To Albert C.
    • Journal Title

      Additive Manufacturing

      Volume: 46 Pages: 102116-102116

    • DOI

      10.1016/j.addma.2021.102116

    • Related Report
      2021 Annual Research Report
  • [Journal Article] Sensitivity analysis and lattice density optimization for sequential inherent strain method used in additive manufacturing process2020

    • Author(s)
      Takezawa Akihiro、To Albert C.、Chen Qian、Liang Xuan、Dugast Florian、Zhang Xiaopeng、Kitamura Mitsuru
    • Journal Title

      Computer Methods in Applied Mechanics and Engineering

      Volume: 370 Pages: 113231-113231

    • DOI

      10.1016/j.cma.2020.113231

    • Related Report
      2020 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Topology optimization of a porous unit cell in a fluid flow considering Forchheimer drag2020

    • Author(s)
      Akihiro Takezawa, Xiaopeng Zhang, Takuo Tanaka, and Mitsuru Kitamura
    • Journal Title

      International Journal of Computational Fluid Dynamics

      Volume: 34 Issue: 1 Pages: 50-60

    • DOI

      10.1080/10618562.2019.1705968

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Finite element simulation of the compressive response of additively manufactured lattice structures with large diameters2020

    • Author(s)
      Guo Honghu、Takezawa Aikihiro、Honda Masanori、Kawamura Chikara、Kitamura Mitsuru
    • Journal Title

      Computational Materials Science

      Volume: 175 Pages: 109610-109610

    • DOI

      10.1016/j.commatsci.2020.109610

    • Related Report
      2019 Research-status Report
    • Peer Reviewed
  • [Journal Article] Method to optimize an additively-manufactured functionally-graded lattice structure for effective liquid cooling2019

    • Author(s)
      Takezawa Akihiro、Zhang Xiaopeng、Kato Masaki、Kitamura Mitsuru
    • Journal Title

      Additive Manufacturing

      Volume: 28 Pages: 285-298

    • DOI

      10.1016/j.addma.2019.04.004

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Optimization of an additively manufactured functionally graded lattice structure with liquid cooling considering structural performances2019

    • Author(s)
      Takezawa Akihiro、Zhang Xiaopeng、Kitamura Mitsuru
    • Journal Title

      International Journal of Heat and Mass Transfer

      Volume: 143 Pages: 118564-118564

    • DOI

      10.1016/j.ijheatmasstransfer.2019.118564

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Presentation] Variable lattice density optimization based on sequential inherent strain method to reduce thermal distortion of selective laser melting2021

    • Author(s)
      A. Takezawa
    • Organizer
      ICAM 2021
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Variable lattice density optimization based on sequential inherent strain method used in additive manufacturing process2021

    • Author(s)
      A. Takezawa
    • Organizer
      WCSMO14
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Lattice distribution optimizations for additive manufactured functional structures2020

    • Author(s)
      A. Takezawa
    • Organizer
      ACSMO 2020
    • Related Report
      2020 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] Prediction of the nano-scale elastic mechanism of the large negative thermal expansion of Ca2Ru1-xFexO4-y ceramics by topology optimization2019

    • Author(s)
      A. Takezawa
    • Organizer
      OptoX-NANO 2019
    • Related Report
      2019 Research-status Report
    • Int'l Joint Research / Invited

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Published: 2019-02-06   Modified: 2023-01-30  

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