Fabrication of semi-solid slurry for die casting with electromagnetic stirring

• Project/Area Number: 21760597
• Research Category: Grant-in-Aid for Young Scientists (B)
• Allocation Type: Single-year Grants
• Research Field: Metal making engineering
• Research Institution: Tohoku University
• Principal Investigator: SHIMASAKI Shinichi 東北大学, 大学院・環境科学研究科, 助教 (00447145)
• Project Period (FY): 2009 – 2011
• Project Status: Completed (Fiscal Year 2011)
• Budget Amount: ¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000); Fiscal Year 2011: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000); Fiscal Year 2010: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000); Fiscal Year 2009: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
• Keywords: 半凝固スラリー / 電磁攪拌 / 初晶微細化 / 金属生産工学 / アルミニウム / ダイカスト

Research Abstract

Semi-solid slurry is a mixture of liquid phase(molten metal)and solidified primary phase(solid particles). It is made by precision control of melt temperature and is used for die-casting. In this study, slurry was fabricated by the Cup-Cast method(rapid cooling technique for melt)with an electromagnetic stirring. The results indicated that the electromagnetic stirrer made it possible to accelerate the cooling rate of the melt, thus resulting in higher quality slurry.

Research Products

• [Journal Article] Numerical Study of Temperature Development of Slurry of Al-Si Alloy in Double-Axis-Electromagnetic Stirrer (2012)
  • Author(s): K. Ueno, K. Hojo, H. Ishii, S. Shimasaki, and S. Taniguchi
  • Journal Title: Proc. 7th Int. Conf. on Electromagnetic Processing of Materials (EPM2012) Volume: (accepted)
• [Journal Article] Effect of electromagnetic stirring on fabrication of Al-Si semi-solid slurry by the Cup-Cast method (2012)
  • Author(s): S. Shimasaki Y. Takado, and S. Taniguchi
  • Journal Title: Proc. 7th Int. Conf. on Electromagnetic Processing of Materials (EPM2012) Volume: (accepted)
• [Journal Article] Effect of electromagnetic stirring on fabrication of Al-Si semi-solid slurry by the Cup-Cast method (2012)
  • Author(s): S.Shimasaki Y.Takado, S.Taniguchi
  • Journal Title: Proc.7th Int.Conf.on Electromagnetic Processing of Materials (EPM2012) Volume: (accepted)
• [Journal Article] Numerical Study of Temperature Development of Slurry of Al-Si Alloy in Double-Axis-Electromagnetic Stirrer (2012)
  • Author(s): K.Ueno, K.Hoji, H.Ishii, S.Shimasaki, S.Taniguchi
  • Journal Title: Proc.7th Int.Conf.on Electromagnetic Processing of Materials (EPM2012) Volume: (accepted)
• [Journal Article] Effect of Electromagnetic Stirring on Fabrication of Al-Si Semi-Solid Slurry by the Cup Cast Method (2011)
  • Author(s): Y. Takado, H. Nakaya, S. Shimasaki, and S. Taniguchi
  • Journal Title: Proc. 8th Int. pamir Conf. on Fundamental and Applied MHD Pages: 855-859
• [Journal Article] Effect of Electromagnetic Stirring on Fabrication of Al-Si Semi-Solid Slurry by the Cup Cast Method (2011)
  • Author(s): Y.Takado, H.Nakaya, S.Shimasaki, S.Taniguchi
  • Journal Title: Proc.8th Int.pamir Conf.on Fundmental and Applied MHD Pages: 855-859
• [Journal Article] 低コスト・高品質・高迅速半凝固スラリー生成技術の開発 (2010)
  • Author(s): 板村正行, 菊地政男, 前田琢磨, 安斎浩一, 嶋崎真一, 渡邉一彦
  • Journal Title: 鋳造工学 Volume: 82巻 Pages: 812-818
  • Peer Reviewed
• [Journal Article] 低コスト・高品質・高迅速半凝固スラリー生成技術の開発 (2010)
  • Author(s): 板村正行, ら
  • Journal Title: 鋳造工学 Volume: 82 Pages: 812-818
  • Peer Reviewed
• [Journal Article] Effect of Electromagnetic Stirring on Production of Semi-Solid Slurry for Rheocasting (2010)
  • Author(s): S.Shimasaki, et al.
  • Journal Title: Proc.of the 4th Asian Workshop and Summer School on Electromagnetic Processing of Materials Pages: 185-188
• [Presentation] 電磁攪拌式カップ法によるAl-Si半凝固スラリーの製造 (2011)
  • Author(s): 高道悠季, 中屋裕登, 嶋崎真一, 谷口尚司
  • Organizer: 第162回鉄鋼協会秋期講演大会
  • Place of Presentation: 大阪
  • Year and Date: 2011-09-20
• [Presentation] Effect of Electromagnetic Stirring on Fabrication of Al-Si Semi-Solid Slurry by the Cup Cast Method (2011)
  • Author(s): Y. Takado, H. Nakaya, S. Shimasaki and S. Taniguchi
  • Organizer: Int. pamir Conf. on Fundamental and Applied MHD
  • Place of Presentation: Borgo, Corsica, France
• [Presentation] Effect of Electromagnetic Stirring on Fabrication of Al-Si Semi-Solid Slurry by the Cup Cast Method (2011)
  • Author(s): Y.Takado, H.Nakaya, S.Shimasaki, S.Taniguchi
  • Organizer: Int.pamir Conf.on Fundmental and Applied MHD
  • Place of Presentation: Borgo, Corsica, France
• [Presentation] Effect of Electromagnetic Stirring on Production of Semi-Solid Slurry for Rheocasting (2010)
  • Author(s): S.Shimasaki
  • Organizer: The 4th Asian Workshop and Summer School on Electromagnetic Processing of Materials
  • Place of Presentation: Jeju, KOREA