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Optimum press-die design for springback compensation by material-mechanical meta-model building

Research Project

Project/Area Number 24360056
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypePartial Multi-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionHiroshima University

Principal Investigator

Yoshida Fusahito  広島大学, 工学(系)研究科(研究院), 教授 (50016797)

Co-Investigator(Kenkyū-buntansha) HINO RYUTARO  広島大学, 大学院工学研究院, 准教授 (10283160)
HAMASAKI HIROSHI  広島大学, 大学院工学研究院, 助教 (30437579)
UEMORI TAKESHI  岡山大学, 自然科学研究科, 准教授 (70335701)
Project Period (FY) 2012-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥18,330,000 (Direct Cost: ¥14,100,000、Indirect Cost: ¥4,230,000)
Fiscal Year 2015: ¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Fiscal Year 2014: ¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2013: ¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000)
Fiscal Year 2012: ¥5,850,000 (Direct Cost: ¥4,500,000、Indirect Cost: ¥1,350,000)
Keywords板材成形 / プレス金型 / スプリングバック / 最適プロセス / メタモデル / 最適設計
Outline of Final Research Achievements

Nowadays, high strength steel sheets and aluminum sheets are increasingly used in automotive industry for the weight reduction and crush-safety worth of car structures. Springback control and compensation is a key technology in press forming of these sheet metals. In the present work, a new technology of springback elimination, by applying an additional bending by a counter-punch, was presented for U- and Hat-shaped sheet products. For this process, optimum die-shapes and process parameters (sheet-clamping, bottoming, and counter-punch loads) were determined. Furthermore, for accurate numerical simulation of sheet metal forming and springback, an anisotropic hardening model of plasticity to describe the anisotropy evolution together with the Bauschinger effect was proposed.

Report

(5 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Annual Research Report
  • 2013 Annual Research Report
  • 2012 Annual Research Report
  • Research Products

    (37 results)

All 2016 2015 2014 2013 2012 Other

All Journal Article (17 results) (of which Peer Reviewed: 17 results,  Open Access: 3 results) Presentation (15 results) (of which Int'l Joint Research: 2 results,  Invited: 5 results) Book (1 results) Remarks (4 results)

  • [Journal Article] Elimination of springback of high-strength steel sheet by usingadditional bending with counter punch2016

    • Author(s)
      L. Komgrit, H. Hamasaki, R. Hino, F. Yoshida
    • Journal Title

      Jornal of Material Processing Technology

      Volume: 229 Pages: 199-206

    • DOI

      10.1016/j.jmatprotec.2015.08.029

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Implicit Stress Integration and Consistent Tangent Matrix for Yoshida’s 6th Order Polynomial Yield Function Combined with Yoshida-Uemori Kinematic Hardening Rule2015

    • Author(s)
      H. Hamasaki, F. Yoshida, T. Uemori
    • Journal Title

      Key Engineering Materials

      Volume: 651-653 Pages: 558-563

    • DOI

      10.4028/www.scientific.net/kem.651-653.558

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Modeling of anisotropic hardening of sheet metals including description of the Bauschinger effect2015

    • Author(s)
      F. Yoshida, H. Hamasaki, T. Uemori
    • Journal Title

      International Journal of Plasticity

      Volume: 75 Pages: 170-188

    • DOI

      10.1016/j.ijplas.2015.02.004

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Implicit stress integration and consistent tangent matrix for Yoshida's 6th order polynomial yield function with Yoshida-Uemori kinematic hardening rule2015

    • Author(s)
      Hiroshi Hamasaki, Fusahito Yoshida, Takeshi Uemori
    • Journal Title

      Key Engineering Materials

      Volume: 651-653 Pages: 558-563

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] A novel technology to eliminate U-bending springback of high2014

    • Author(s)
      Komgrit Lawanwomga, Hiroshi Hamasaki,Ryutaro Hino, Fusahito Yoshida
    • Journal Title

      Procedia Engineering

      Volume: 81 Pages: 957-962

    • DOI

      10.1016/j.proeng.2014.10.124

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] A model of anisotropy evolution of sheet metals2014

    • Author(s)
      Fusahito Yoshida, Hiroshi Hamasaki, Takeshi Uemori
    • Journal Title

      Procedia Engineering

      Volume: 81 Pages: 1216-1221

    • DOI

      10.1016/j.proeng.2014.10.100

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] A user-friendly 3D yield function to describe anisotropy of steel sheets2013

    • Author(s)
      F. Yoshida, H. Hamasaki, T. Uemori
    • Journal Title

      International Journal of Plasticity

      Volume: Vol.45 Pages: 119-139

    • DOI

      10.1016/j.ijplas.2013.01.010

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Experimental and Calculated Cyclic Elasto-Plastic Deformations of Copper-Based Spring Materials2013

    • Author(s)
      Y. Hattori, K. Furukawa, F. Yoshida
    • Journal Title

      IEICE Transactions on Electronics

      Volume: E96.C Issue: 9 Pages: 1157-1164

    • DOI

      10.1587/transele.E96.C.1157

    • NAID

      130003370470

    • ISSN
      0916-8524, 1745-1353
    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Elasto-Plastic Property of High Strength Steel at Warm Temperature and Its Springback2013

    • Author(s)
      N. Saito, M. Fukahori, Y. Ichikawa, H. Hamasaki, F. Yoshida
    • Journal Title

      Key Engineering Materials

      Volume: 535-536 Pages: 385-388

    • DOI

      10.4028/www.scientific.net/kem.535-536.385

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Constitutive equations of stress-strain responses of aluminum sheet under stress path change2013

    • Author(s)
      Takeshi Uemori, ほか4名
    • Journal Title

      Key Engineering Materials

      Volume: 535-536 Pages: 101-104

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Springback Prediction for 430SS Stainless Clad Aluminum Alloy Sheet by Using Accurate Stress-Strain Response of Individual Layer2012

    • Author(s)
      Hiroshi Hamasaki, ほか3名
    • Journal Title

      Steel Research International

      Pages: 343-346

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] メタモデルを使用した最適化手法とその応用2012

    • Author(s)
      濱崎洋, Vassili V. Toropov
    • Journal Title

      塑性と加工

      Volume: 53 Pages: 312-316

    • NAID

      10030144809

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 塑性加工プロセスの数値最適化-板材プレス成形を中心として-2012

    • Author(s)
      日野隆太郎
    • Journal Title

      塑性と加工

      Volume: 53 Pages: 307-311

    • NAID

      10030144791

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Elasto-plasticity Behavior of IF Steel Sheet with Planar Anisotropy and Its Macro-meso Modeling2012

    • Author(s)
      K. Kitayama, F. Yoshida, ほか2名
    • Journal Title

      ISIJ International

      Volume: 52 Pages: 735-742

    • NAID

      10030975136

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Role of counterpunch for square-cup drawing of tailored blank composed of thick/thin sheets2012

    • Author(s)
      Y. Morishita, F. Yoshida, ほか3名
    • Journal Title

      Journal of Materials Processing

      Volume: 212 Issue: 10 Pages: 2102-2108

    • DOI

      10.1016/j.jmatprotec.2012.05.011

    • NAID

      10027128728

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 段差付ぎビーム部品のしわ, ねじれを改善する最適ドロービート形状の決定2012

    • Author(s)
      安部重毅, 日野隆太郎, ほか4名
    • Journal Title

      塑性と加工

      Volume: 53 Pages: 831-835

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 高張力鋼板のU曲げスプリングバックの抑制に及ぼす決め押しの効果2012

    • Author(s)
      小川孝行, 吉田総仁
    • Journal Title

      塑性と加工

      Volume: 53 Pages: 69-73

    • NAID

      10030028208

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Presentation] Constitutive modeling for various cyclic plasticity behaviors of anisotropic sheets2016

    • Author(s)
      F. Yoshida
    • Organizer
      Plasticity 2016
    • Place of Presentation
      Hawaii, USA
    • Year and Date
      2016-01-05
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Modeling of plasticity for anisotropic sheet metals and its applications to forming simulation2015

    • Author(s)
      F. Yoshida
    • Organizer
      21st International Conference on Mechanical Engineering
    • Place of Presentation
      Veracruz, Mexico
    • Year and Date
      2015-09-23
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] A novel technology to eliminate U-bending springback of high strength steel sheet by using additional bending with counter punch2014

    • Author(s)
      Komgrit Lawangwong
    • Organizer
      第65回塑性加工連合講演会
    • Place of Presentation
      岡山大学
    • Year and Date
      2014-10-11
    • Related Report
      2014 Annual Research Report
  • [Presentation] Description of anisotropy evolution of sheet metals2014

    • Author(s)
      吉田 総仁
    • Organizer
      12th Asia-Pacipic Conference on Engineering Plasticity and Its Applications
    • Place of Presentation
      Kaohsiung, Taiwan
    • Year and Date
      2014-09-02
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] Modeling of Anisotropic Hardening of Sheet Metals2014

    • Author(s)
      吉田総仁
    • Organizer
      The 9th International Conference and Workshop (NUMISHEET2014)
    • Place of Presentation
      Melbourne, Australia
    • Related Report
      2013 Annual Research Report
    • Invited
  • [Presentation] 金属材料の大ひずみ域における応力-ひずみ曲線の決定2014

    • Author(s)
      神原大輔
    • Organizer
      日本機械学会中国四国支部第52期総会・講演会
    • Place of Presentation
      鳥取大学
    • Related Report
      2013 Annual Research Report
  • [Presentation] 異方性繰返し塑性構成モデルとその塑性加工シミュレーションへの応用2013

    • Author(s)
      吉田 総仁
    • Organizer
      第62回理論応用力学講演会
    • Place of Presentation
      東京工業大学(招待講演)
    • Year and Date
      2013-03-07
    • Related Report
      2012 Annual Research Report
  • [Presentation] Description of Anisotropy and Bauschinger Effect on Various Types of Steel Sheets2013

    • Author(s)
      吉田総仁
    • Organizer
      The 11th International Conference on Numerical Methods in Industrial Formng Processes(NUMIFORM2013)
    • Place of Presentation
      Shenyang, China
    • Related Report
      2013 Annual Research Report
    • Invited
  • [Presentation] Stiffness Improvement of Stamping Die by Meansof Topology Optimization2013

    • Author(s)
      濱崎洋
    • Organizer
      16th International Conference on Advances in Materials & Processing Technologies (AMPT2013)
    • Place of Presentation
      Taipei, Taiwan
    • Related Report
      2013 Annual Research Report
  • [Presentation] Effect of Counter Punch Pressure on Springback of High Strength Steel Sheet2013

    • Author(s)
      Komgrit Lawanwong
    • Organizer
      16th International Conference on Advances in Materials & Processing Technologies (AMPT2013)
    • Place of Presentation
      Taipei, Taiwan
    • Related Report
      2013 Annual Research Report
  • [Presentation] 吉田6次降伏関数を用いたアルミニウム合金及び鋼板の絞りしごきの成形性評価2012

    • Author(s)
      上森 武
    • Organizer
      第63回塑性加工連合講演会
    • Place of Presentation
      北九州国際会議場
    • Year and Date
      2012-11-04
    • Related Report
      2012 Annual Research Report
  • [Presentation] 高張力鋼板の温間弾塑性特性とスプリングバック2012

    • Author(s)
      斉藤直子
    • Organizer
      平成24年度塑性加工春季講演会
    • Place of Presentation
      コマツウェイ総合研究センタ
    • Year and Date
      2012-06-08
    • Related Report
      2012 Annual Research Report
  • [Presentation] 応力テンソルの線形変換と不変量による異方性降伏関数の表現2012

    • Author(s)
      吉田 総仁
    • Organizer
      平成24年度塑性加工春季講演会
    • Place of Presentation
      コマツウェイ総合研究センタ
    • Year and Date
      2012-06-08
    • Related Report
      2012 Annual Research Report
  • [Presentation] 異方性降伏関数とバウシンガー効果を考慮した高張力鋼板の成形シミュレーション2012

    • Author(s)
      上森武
    • Organizer
      平成24年度塑性加工春季講演会
    • Place of Presentation
      コマツウェイ総合研究センタ
    • Year and Date
      2012-06-07
    • Related Report
      2012 Annual Research Report
  • [Presentation] 高張力鋼板の成形シミュレーションに及ぼす異方性降伏関数の影響2012

    • Author(s)
      平野達也
    • Organizer
      平成24年度塑性加工春季講演会
    • Place of Presentation
      コマツウェイ総合研究センタ
    • Year and Date
      2012-06-07
    • Related Report
      2012 Annual Research Report
  • [Book] 60 Excellent Invensions in Metal Forming (E. Tekkaya edt.)2015

    • Author(s)
      F. Yoshida and T. Uemori
    • Total Pages
      6
    • Publisher
      Springer
    • Related Report
      2015 Annual Research Report
  • [Remarks] 広島大学弾塑性工学研究室ホームページ

    • URL

      http://home.hiroshima-u.ac.jp/eplabo/Inside/

    • Related Report
      2015 Annual Research Report
  • [Remarks] 広島大学弾塑性工学研究室ホームページ

    • URL

      http://home.hiroshima-u.ac.jp/eplabo/indexj.html

    • Related Report
      2014 Annual Research Report
  • [Remarks] 広島大学弾塑性工学研究室

    • URL

      http://hiroshima-u.ac.jp/eplabp/indexj.html

    • Related Report
      2013 Annual Research Report
  • [Remarks]

    • URL

      http://home.hiroshima-u.ac.jp/eplabo/indexj.html

    • Related Report
      2012 Annual Research Report

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Published: 2012-04-24   Modified: 2019-07-29  

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