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Development of virtual sensing technology handling changes in feed and process characteristics and uncertainties

Research Project

Project/Area Number 24560940
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Reaction engineering/Process system
Research InstitutionKyoto University

Principal Investigator

KANO MANABU  京都大学, 情報学研究科, 教授 (30263114)

Project Period (FY) 2012-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥5,330,000 (Direct Cost: ¥4,100,000、Indirect Cost: ¥1,230,000)
Fiscal Year 2014: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2013: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2012: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywords仮想計測技術 / ソフトセンサー / プロセスデータ解析 / グレーボックスモデル / 統計モデル / 局所PLS / 不確定性 / 産業応用 / 入力変数選択 / グレイボックスモデル / モデル化 / ブートストラップフィルター
Outline of Final Research Achievements

To realize feedback control of product quality, which is difficult to measure in real time, and also to enhance the productivity, it is crucial to develop virtual sensing technology or soft-sensors that can estimate the product quality from process operating conditions. In this research, high-performance virtual sensing technology was developed and applied to various industrial processes such as petrochemical, semiconductor, pharmaceutical, and steel. The usefulness of the proposed methods was confirmed through these applications.

Report

(4 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • 2012 Research-status Report
  • Research Products

    (19 results)

All 2015 2014 2013 2012

All Journal Article (5 results) (of which Peer Reviewed: 5 results,  Acknowledgement Compliant: 2 results) Presentation (14 results) (of which Invited: 2 results)

  • [Journal Article] Adaptive Virtual Metrology Design for Semiconductor Dry Etching Process through Locally Weighted Partial Least Squares2015

    • Author(s)
      Toshiya Hirai, Manabu Kano
    • Journal Title

      IEEE Transaction on Semiconductor Manufacturing

      Volume: 28 Issue: 2 Pages: 137-144

    • DOI

      10.1109/tsm.2015.2409299

    • NAID

      120005669316

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Prediction of Molten Steel Temperature in Steel Making Process with Uncertainty by Integrating Gray-Box Model and Bootstrap Filter2014

    • Author(s)
      Iftikhar Ahmad, Manabu Kano, Shinji Hasebe, Hiroshi Kitada, Noboru Murata
    • Journal Title

      JOURNAL OF CHEMICAL ENGINEERING OF JAPAN

      Volume: 47 Issue: 11 Pages: 827-834

    • DOI

      10.1252/jcej.14we067

    • NAID

      130004703868

    • ISSN
      0021-9592, 1881-1299
    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Gray-box modeling for prediction and control of molten steel temperature in tundish2014

    • Author(s)
      Iftikhar Ahmad, Manabu Kano, Shinji Hasebe, Hiroshi Kitada, Noboru Murata
    • Journal Title

      Journal of Process Control

      Volume: 24 Issue: 4 Pages: 375-382

    • DOI

      10.1016/j.jprocont.2014.01.018

    • NAID

      120005466672

    • Related Report
      2013 Research-status Report
    • Peer Reviewed
  • [Journal Article] Soft-sensor Using Locally Weighted PLS with Adaptive Similarity Measure2013

    • Author(s)
      Sanghong Kim, Ryota Okajima, Manabu Kano, Shinji Hasebe
    • Journal Title

      Chemometrics and Intelligent Laboratory Systems

      Volume: 124 Pages: 43-49

    • DOI

      10.1016/j.chemolab.2013.03.008

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Long-Term Industrial Applications of Inferential Control Based on Just-In-Time Soft-Sensors: Economical Impact and Challenges2013

    • Author(s)
      Sanghong Kim, Manabu Kano, Shinji Hasebe, Akitoshi Takinami, Takeshi Seki
    • Journal Title

      Industrial & Engineering Chemistry Research

      Volume: 未定 Issue: 35 Pages: 12346-12356

    • DOI

      10.1021/ie303488m

    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Presentation] Process Parameter Optimization based on LW-PLS in Pharmaceutical Granulation Process2015

    • Author(s)
      Ryosuke Yoshizaki, Manabu Kano, Shuichi Tanabe, Takuya Miyano
    • Organizer
      International Symposium on Advanced Control of Chemical Processes (ADCHEM)
    • Place of Presentation
      Whistler, Canada
    • Year and Date
      2015-06-07 – 2015-06-10
    • Related Report
      2014 Annual Research Report
  • [Presentation] Nearest Correlation Louvain Method for Fast and Good Selection of Input Variables of Statistical Model2015

    • Author(s)
      Taku Uchimaru, Koji Hazama, Koichi Fujiwara, Manabu Kano
    • Organizer
      International Symposium on Advanced Control of Chemical Processes (ADCHEM)
    • Place of Presentation
      Whistler, Canada
    • Year and Date
      2015-06-07 – 2015-06-10
    • Related Report
      2014 Annual Research Report
  • [Presentation] Optimization of Nonlinear Multi-Stage Process with Characteristic Changes through Locally-Weighted Partial Least Squares2015

    • Author(s)
      Ryosuke Yoshizaki, Sanghong Kim, Manabu Kano
    • Organizer
      The 10th Asian Control Conference (ASCC)
    • Place of Presentation
      Kota Kinabalu, Malaysia
    • Year and Date
      2015-05-31 – 2015-06-03
    • Related Report
      2014 Annual Research Report
  • [Presentation] Efficient Wavenumber Selection Based on Nearest Correlation Louvain Method for NIR Calibration Modeling2015

    • Author(s)
      Taku Uchimaru, Koji Hazama, Koichi Fujiwara, Manabu Kano
    • Organizer
      The 10th Asian Control Conference (ASCC)
    • Place of Presentation
      Kota Kinabalu, Malaysia
    • Year and Date
      2015-05-31 – 2015-06-03
    • Related Report
      2014 Annual Research Report
  • [Presentation] Wavenumber Selection for NIR Calibration Modeling: Application to Water and Drug Content Estimation2014

    • Author(s)
      Taku Uchimaru, Takuya Miyano, Koichi Fujiwara, Manabu Kano, Hideaki Tanabe, Hiroshi Nakagawa, Tomoyuki Watanabe, Naoki Wakiyama
    • Organizer
      AIChE Annual Meeting
    • Place of Presentation
      Atlanta, US
    • Year and Date
      2014-11-16 – 2014-11-21
    • Related Report
      2014 Annual Research Report
  • [Presentation] Application of Locally Weighted Partial Least Squares to Design of Semiconductor Virtual Metrology2014

    • Author(s)
      Toshiya Hirai, Koji Hazama, Manabu Kano
    • Organizer
      IEEE Multi-conference on Systems and Control (MSC)
    • Place of Presentation
      Antibes, France
    • Year and Date
      2014-10-08 – 2014-10-10
    • Related Report
      2014 Annual Research Report
  • [Presentation] Design of Inner and Outer Gray-Box Models to Predict Molten Steel Temperature in Tundish2013

    • Author(s)
      Iftikhar Ahmad, Manabu Kano, Shinji Hasebe, Hiroshi Kitada, Noboru Murata
    • Organizer
      The 10th IFAC International Symposium on Dynamics and Control of Process Systems (DYCOPS)
    • Place of Presentation
      Mumbai, India
    • Related Report
      2013 Research-status Report
  • [Presentation] Soft-sensor Using Locally Weighted PLS with Adaptive Similarity Measure and Its Application to Pharmaceutical Process2013

    • Author(s)
      Sanghong Kim, Manabu Kano, Shinji Hasebe
    • Organizer
      The 9th World Congress of Chemical Engineering (WCCE9)
    • Place of Presentation
      Seoul, Korea
    • Related Report
      2013 Research-status Report
  • [Presentation] State-of-the-art Practice of Virtual Sensing Technology in Process Industries2013

    • Author(s)
      Manabu Kano
    • Organizer
      The 9th World Congress of Chemical Engineering (WCCE9)
    • Place of Presentation
      Seoul, Korea
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] 局所PLSを利用した推定制御システムの開発と長期間の運用結果2013

    • Author(s)
      金尚弘,加納学,長谷部伸治,滝波明敏,關雄至
    • Organizer
      計測自動制御学会制御部門大会
    • Place of Presentation
      福岡
    • Related Report
      2012 Research-status Report
  • [Presentation] 溶鋼温度推定を目的としたグレイボックスモデルの比較2013

    • Author(s)
      Iftikhar Ahmad,加納学,長谷部伸治,北田宏,村田昇
    • Organizer
      日本鉄鋼協会春季講演大会
    • Place of Presentation
      東京
    • Related Report
      2012 Research-status Report
  • [Presentation] Industrial Applications of Locally Weighted PLS to Realize Maintenance-Free High-Performance Virtual Sensing2012

    • Author(s)
      Manabu Kano, Sanghong Kim, Ryota Okajima, Shinji Hasebe
    • Organizer
      The 12th International Conference on Control, Automation and Systems (ICCAS)
    • Place of Presentation
      Jeju Island, Korea
    • Related Report
      2012 Research-status Report
  • [Presentation] Quality Control for Dry Process through APC/EES2012

    • Author(s)
      Toshiya Hirai, Manabu Kano, T. Tatsumi
    • Organizer
      The 34th International Symposium on Dry Process (DPS)
    • Place of Presentation
      Tokyo, Japan
    • Related Report
      2012 Research-status Report
    • Invited
  • [Presentation] 適応的な類似度を利用した局所PLSの開発およびその医薬品プロセスへの適用2012

    • Author(s)
      金尚弘,岡島亮太,長谷部伸治,加納学,中川弘司
    • Organizer
      化学工学会秋季大会
    • Place of Presentation
      仙台
    • Related Report
      2012 Research-status Report

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Published: 2013-05-31   Modified: 2019-07-29  

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