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Development of water hydrostatic spindle for green-machine and cutting of high hardness materials using nano-polycrystalline diamond tool

Research Project

Project/Area Number 25420069
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionKanagawa University

Principal Investigator

Nakao Yohichi  神奈川大学, 工学部, 教授 (00260993)

Co-Investigator(Kenkyū-buntansha) 林 晃生  神奈川大学, 工学部, 助教 (50734430)
Project Period (FY) 2013-04-01 – 2017-03-31
Project Status Completed (Fiscal Year 2016)
Budget Amount *help
¥5,200,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2016: ¥520,000 (Direct Cost: ¥400,000、Indirect Cost: ¥120,000)
Fiscal Year 2015: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2014: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2013: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywordsスピンドル / 静圧軸受 / 超精密工作機械 / 水圧システム / ナノ多結晶ダイヤモンド工具 / 水圧駆動システム
Outline of Final Research Achievements

In the high-tech industries, there are the increasing demands to machine various materials precisely including high hardness material. Ultra-precision machine tools are used in order to machine the materials. A core component of the ultra-precision machine tools that determines the machining accuracies is the spindle. In this study, a spindle with water hydrostatic bearings was designed and fabricated so that the spindle can be applied to the machining applications for the high-tech industries.
In particular, the higher bearing stiffness is an important index for the spindle. Accordingly, the design of the water hydrostatic bearings with higher bearing stiffness was carried out. Furthermore, a feedback control system of the thrust bearings with nano-meter resolutions was developed. Cutting experiments for various materials were then carried out using single crystal diamond tool and nano-polycrystalline diamond tool.

Report

(5 results)
  • 2016 Annual Research Report   Final Research Report ( PDF )
  • 2015 Research-status Report
  • 2014 Research-status Report
  • 2013 Research-status Report
  • Research Products

    (54 results)

All 2017 2016 2015 2014 2013 Other

All Int'l Joint Research (1 results) Journal Article (18 results) (of which Peer Reviewed: 17 results,  Acknowledgement Compliant: 5 results,  Open Access: 2 results) Presentation (34 results) Remarks (1 results)

  • [Int'l Joint Research] University of Wisconsin-Madison(米国)

    • Related Report
      2015 Research-status Report
  • [Journal Article] Pitching and displacement control of water driven stage2016

    • Author(s)
      Yohichi Nakao, Satoshi Shibata and Akio Hayashi
    • Journal Title

      Proceedings of 16th International Conference of the European Society for Precision Engineering and Nanotechnology

      Volume: 1 Pages: 343-346

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Design of positioning control system of opposed pad water hydrostatic thrust bearings2016

    • Author(s)
      Y. Yamada, A. Hayashi, Y. Nakao
    • Journal Title

      Proc. of 31th ASPE Annual Meeting

      Volume: 1

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Measurement of vertical displacement of water driven stage for pitching control during feed motion2016

    • Author(s)
      S. Shibata, A. Hayashi and Y. Nakao
    • Journal Title

      Proc. of 31th ASPE Annual Meeting

      Volume: 1

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Influence of Cutting Condition on Surface Roughness in Single Point Diamond Turning of Zr-Based Bulk Metallic Glass2016

    • Author(s)
      S. Sakata, A. Hayashi, T. Terajima and Y. Nakao
    • Journal Title

      Proc. of ASME 2016 International Mechanical Engineering Congress & Exposition

      Volume: 1

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Measurement and evaluation of temperature change of water driven spindle2016

    • Author(s)
      A. Hayashi and Y. Nakao
    • Journal Title

      Proc. of ASME 2016 International Mechanical Engineering Congress & Exposition

      Volume: 1

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Trial study on pitching and vertical displacement control of water driven stage2016

    • Author(s)
      S. Shibata, A. Hayashi and Y. Nakao
    • Journal Title

      Proc. 16 th Intl. Conf. on Precision Engineering

      Volume: 1

    • Related Report
      2016 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Displacement control of water hydrostatic thrust bearing by hybrid use of constant resistance restrictors and flow control valve2015

    • Author(s)
      Y. Nakao, M. Komori, N. Makino, A. Hayashi and K. Suzuki
    • Journal Title

      Proc. 15th Intl. Conf. of the European Society for Precision Engineering & Nanotechnology

      Volume: 1 Pages: 343-346

    • Related Report
      2015 Research-status Report
    • Peer Reviewed
  • [Journal Article] Energy consumption simulation of feed drive system of machine tools operated with tool path from roughing to finishing processes2015

    • Author(s)
      Z. Kimura, A. Hayashi and Y. Nakao
    • Journal Title

      Proc. the 6th International Conference on Manufacturing, Machine Design and Tribology

      Volume: - Pages: 512-513

    • Related Report
      2015 Research-status Report
    • Peer Reviewed
  • [Journal Article] Evaluation of rotational speed control system for water driven spindle with disturbance observer2015

    • Author(s)
      A. Hayashi, Y. Nakao
    • Journal Title

      Proc. of ASME 2015 International Mechanical Congress and Exposition

      Volume: CD-ROM

    • Related Report
      2015 Research-status Report
    • Peer Reviewed
  • [Journal Article] Design of spindle supported by water hydrostatic bearings2015

    • Author(s)
      Kohei Nagasaka, A. Hayashi, Y. Nakao
    • Journal Title

      Proc. of ASPE 2015 Annual Meeting

      Volume: USB

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Simulation of energy consumption due to NC machine tool motions from roughing to finishing processes2015

    • Author(s)
      A. Hayashi, Z. Kimura, Y. Nakao
    • Journal Title

      Proc. of The 8th International Conference on Leading Edge Manufacturing in 21st Century

      Volume: USB

    • Related Report
      2015 Research-status Report
    • Peer Reviewed
  • [Journal Article] Trial study on attitiudecntorol of water driven stage2015

    • Author(s)
      S.Shibata, A. Hayashi, Y. Nakao
    • Journal Title

      Proc. of The 8th International Conference on Leading Edge Manufacturing in 21st Century

      Volume: USB

    • Related Report
      2015 Research-status Report
    • Peer Reviewed
  • [Journal Article] Development and speed control of water driven stage2014

    • Author(s)
      中尾陽一,鈴木健児,佐野利晃,長島碧,鳥居侑祐
    • Journal Title

      Transactions of the JSME (in Japanese)

      Volume: 80 Issue: 815 Pages: DSM0214-DSM0214

    • DOI

      10.1299/transjsme.2014dsm0214

    • NAID

      130005004917

    • ISSN
      2187-9761
    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Feasibility Study on Design of Spindle Supported by High-Stiffness Water Hydrostatic Thrust Bearing2014

    • Author(s)
      Yohichi Nakao, Kenji Suzuki, Kohei Yamada, and Kohei Nagasaka
    • Journal Title

      International Journal of Automation Technology

      Volume: 8 Pages: 530-538

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Journal Article] Characteristics of bearing stiffness of a spindle with high stiffness water hydrostatic thrust bearing for ultra-precision machine tool2014

    • Author(s)
      Yohichi Nakao, Kohei Yamada, Kohei Nagasaka, Kenji Suzuki
    • Journal Title

      Proceedings of 14th International Conference of the European Society for Precision Engineering and Nanotechnology

      Volume: 1 Pages: 343-346

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Rotational motion accuracy of water driven spindle2014

    • Author(s)
      T. Higuchi, K. Suzuki and Y. Nakao
    • Journal Title

      Proc. 15th Intl. Conf. on Precision Engineering

      Volume: 1 Pages: 745-746

    • Related Report
      2014 Research-status Report
    • Peer Reviewed
  • [Journal Article] Design study of spindle supported by high stiffness water hydrostatic thrust bearings2014

    • Author(s)
      K. Yamada, K. Nagasaka, K. Suzuki and Y. Nakao
    • Journal Title

      Proc. 15th Intl. Conf. on Precision Engineering

      Volume: 1 Pages: 747-748

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Feasibility study on design of spindle supported by high stiffness water hydrostatic thrust bearing2014

    • Author(s)
      Yohichi Nakao, Kenji Suzuki, Kohei Yamada, and Kohei Nagasaka
    • Journal Title

      International Journal of Automation Technology

      Volume: 未定

    • Related Report
      2013 Research-status Report
  • [Presentation] 高い熱的安定性を有する水静圧スピンドルの開発2017

    • Author(s)
      清水, 矢口,林,中尾
    • Organizer
      日本機械学会 関東学生会第56回学生員卒業研究発表講演会
    • Place of Presentation
      東京理科大学(東京)
    • Year and Date
      2017-03-16
    • Related Report
      2016 Annual Research Report
  • [Presentation] 複合サーボ系による静圧スラスト軸受の変位制御2017

    • Author(s)
      鎌田, 渥美, 山田,林,中尾
    • Organizer
      日本機械学会 関東学生会第56回学生員卒業研究発表講演会
    • Place of Presentation
      東京理科大学(東京)
    • Year and Date
      2017-03-16
    • Related Report
      2016 Annual Research Report
  • [Presentation] ウォータドライブスピンドルの温度測定と評価2016

    • Author(s)
      林,中尾
    • Organizer
      日本機械学会第11回 生産加工・工作機械部門講演会
    • Place of Presentation
      名古屋大学(愛知)
    • Year and Date
      2016-10-22
    • Related Report
      2016 Annual Research Report
  • [Presentation] 水静圧スピンドルの温度変化の測定2016

    • Author(s)
      桐ヶ谷,林,中尾
    • Organizer
      日本機械学会第11回 生産加工・工作機械部門講演会
    • Place of Presentation
      名古屋大学(愛知)
    • Year and Date
      2016-10-22
    • Related Report
      2016 Annual Research Report
  • [Presentation] 水静圧スピンドルの熱的安定性に関する基礎検討2016

    • Author(s)
      矢口,林,中尾
    • Organizer
      日本機械学会2016年度年次大会
    • Place of Presentation
      九州大学(福岡)
    • Year and Date
      2016-09-11
    • Related Report
      2016 Annual Research Report
  • [Presentation] Zr基金属ガラスのダイヤモンド旋削加工における切りくず生成挙動の可視化2016

    • Author(s)
      坂田,林,中尾
    • Organizer
      日本機械学会2016年度年次大会
    • Place of Presentation
      九州大学(福岡)
    • Year and Date
      2016-09-11
    • Related Report
      2016 Annual Research Report
  • [Presentation] 対向式水静圧スラスト軸受の変位制御系の設計2016

    • Author(s)
      山田,林,中尾
    • Organizer
      日本機械学会2016年度年次大会
    • Place of Presentation
      九州大学(福岡)
    • Year and Date
      2016-09-11
    • Related Report
      2016 Annual Research Report
  • [Presentation] 工作機械運転時の消費電力シミュレーションによる工具経路の評価2016

    • Author(s)
      木村然,林晃生,中尾陽一
    • Organizer
      2016年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京理科大学
    • Year and Date
      2016-03-17
    • Related Report
      2015 Research-status Report
  • [Presentation] 超精密工作機械用に開発された水静圧スピンドルの性能評価2016

    • Author(s)
      桐ヶ谷怜,長坂康平,林晃生,中尾陽一
    • Organizer
      日本機械学会 関東学生会第55回学生員卒業研究発表講演会
    • Place of Presentation
      東京工業大学
    • Year and Date
      2016-03-10
    • Related Report
      2015 Research-status Report
  • [Presentation] 高速高剛性水静圧スピンドル開発を目的にした熱的安定化設計2016

    • Author(s)
      矢口翔,柴田悟史,林晃生,中尾陽一
    • Organizer
      日本機械学会 関東学生会第55回学生員卒業研究発表講演会
    • Place of Presentation
      東京工業大学
    • Year and Date
      2016-03-10
    • Related Report
      2015 Research-status Report
  • [Presentation] 水静圧軸受の回転中の軸受剛性の測定2016

    • Author(s)
      桐ヶ谷怜,長坂康平,林晃生,中尾陽一
    • Organizer
      砥粒加工学会 先進テクノフェア
    • Place of Presentation
      大田区産業プラザ
    • Year and Date
      2016-03-04
    • Related Report
      2015 Research-status Report
  • [Presentation] ウォータドライブステージの姿勢制御の試み-第一報 ピッチングの制御-2015

    • Author(s)
      柴田悟史,鳥居侑祐,林晃生,鈴木健児,中尾陽一
    • Organizer
      日本機械学会2015年度年次大会
    • Place of Presentation
      北海道大学
    • Year and Date
      2015-09-16
    • Related Report
      2015 Research-status Report
  • [Presentation] 対向式水静圧スラスト軸受の変位制御系の検討2015

    • Author(s)
      山田康雅,山田晃平,栗原健太,林晃生,鈴木健児,中尾陽一
    • Organizer
      日本機械学会2015年度年次大会
    • Place of Presentation
      北海道大学
    • Year and Date
      2015-09-16
    • Related Report
      2015 Research-status Report
  • [Presentation] 水静圧スピンドルのスラスト軸受剛性に及ぼす水圧による変形2015

    • Author(s)
      長坂康平,林晃生,中尾陽一
    • Organizer
      日本機械学会 関東支部第21期総会・講演会
    • Place of Presentation
      神奈川県・横浜市
    • Year and Date
      2015-03-20 – 2015-03-21
    • Related Report
      2014 Research-status Report
  • [Presentation] 高剛性水静圧スピンドルの性能評価と軸受剛性の無限大化制御2015

    • Author(s)
      山田康雅,栗原健太,山田晃平,林晃生,鈴木健児,中尾陽一
    • Organizer
      日本機械学会関東学生会第54回学生員卒業研究発表講演会
    • Place of Presentation
      神奈川県・横浜市
    • Year and Date
      2015-03-20
    • Related Report
      2014 Research-status Report
  • [Presentation] ハイスピードカメラによるダイヤモンド旋削加工の可視化2015

    • Author(s)
      坂田脩,熊田汰一,林晃生,中尾陽一
    • Organizer
      日本機械学会関東学生会第54回学生員卒業研究発表講演会
    • Place of Presentation
      神奈川県・横浜市
    • Year and Date
      2015-03-20
    • Related Report
      2014 Research-status Report
  • [Presentation] ウォータドライブステージの速度および姿勢制御2015

    • Author(s)
      柴田悟史,鳥居侑祐,中尾陽一,林晃生,鈴木健児
    • Organizer
      日本機械学会関東学生会第54回学生員卒業研究発表講演会
    • Place of Presentation
      神奈川県・横浜市
    • Year and Date
      2015-03-20
    • Related Report
      2014 Research-status Report
  • [Presentation] 水静圧スピンドルのスラスト軸受剛性に及ぼす水圧によるスピンドル変形の影響2014

    • Author(s)
      長坂康平,山田晃平,林晃生,鈴木健児,中尾陽一
    • Organizer
      日本機械学会2014年度年次大会
    • Place of Presentation
      東京都・足立区 千住旭町
    • Year and Date
      2014-09-09 – 2014-09-11
    • Related Report
      2014 Research-status Report
  • [Presentation] 水静圧スピンドルの軸受剛性の測定2014

    • Author(s)
      長坂康平,中尾陽一,山田晃平,鈴木健児
    • Organizer
      日本機械学会関東学生会第53回学生員卒業研究発表講演会
    • Place of Presentation
      東京農工大学
    • Related Report
      2013 Research-status Report
  • [Presentation] 水静圧スピンドルのスラスト軸受剛性の測定2014

    • Author(s)
      山田晃平,長坂康平,鈴木健児,中尾陽一
    • Organizer
      日本機械学会関東支部第20期総会講演会
    • Place of Presentation
      東京農工大学
    • Related Report
      2013 Research-status Report
  • [Presentation] ウォータドライブスピンドルの軸方向の回転精度測定2014

    • Author(s)
      樋口貴郁,鈴木健児,中尾陽一
    • Organizer
      日本機械学会関東支部第20期総会講演会
    • Place of Presentation
      東京農工大学
    • Related Report
      2013 Research-status Report
  • [Presentation] 流体駆動スピンドルの軸方向の回転精度測定2014

    • Author(s)
      熊田汰一,広瀬一之,鈴木健児,中尾陽一
    • Organizer
      日本機械学会関東支部第20期総会講演会
    • Place of Presentation
      東京農工大学
    • Related Report
      2013 Research-status Report
  • [Presentation] 高速スピンドルのための水静圧スラスト軸受設計に関する基礎的検討2014

    • Author(s)
      王子雄貴,鈴木健児,中尾陽一
    • Organizer
      日本機械学会関東支部第20期総会講演会
    • Place of Presentation
      東京農工大学
    • Related Report
      2013 Research-status Report
  • [Presentation] ウォータドライブステージの応答性向上のための速度制御系設計2014

    • Author(s)
      鳥居侑祐,鈴木健児,中尾陽一
    • Organizer
      日本機械学会関東支部第20期総会講演会
    • Place of Presentation
      東京農工大学
    • Related Report
      2013 Research-status Report
  • [Presentation] Characteristics of bearing stiffness of a spindle with high stiffness water hydrostatic thrust bearing for ultra-precision machine tool2014

    • Author(s)
      Yohichi Nakao, Kohei Yamada, Kohei Nagasaka, Kenji Suzuki
    • Organizer
      euspen 14th International Conference
    • Place of Presentation
      Croatia
    • Related Report
      2013 Research-status Report
  • [Presentation] Feasibility study on a spindle supported by high stiffness water hydrostatic bearings for ultra-precision machine tool2013

    • Author(s)
      Y. Nakao, K. Yamada and K. Suzuki
    • Organizer
      13th International Conference of the European Society for Precision Engineering & Nanotechnology
    • Place of Presentation
      Berlin
    • Related Report
      2013 Research-status Report
  • [Presentation] 水静圧スラスト軸受の高剛性化のための軸受絞りの設計法2013

    • Author(s)
      牧野尚拓,小森正敬,中尾陽一,鈴木健児
    • Organizer
      日本機械学会2013年度年次大会
    • Place of Presentation
      岡山大学
    • Related Report
      2013 Research-status Report
  • [Presentation] ウォータドライブステージの速度制御系設計(第四報:速度制御に及ぼす負荷の影響)2013

    • Author(s)
      鳥居侑祐,佐野利晃,中尾陽一,鈴木健児
    • Organizer
      日本機械学会2013年度年次大会
    • Place of Presentation
      岡山大学
    • Related Report
      2013 Research-status Report
  • [Presentation] 高剛性水静圧スピンドルの設計2013

    • Author(s)
      山田晃平,中尾陽一,鈴木健児
    • Organizer
      日本機械学会2013年度年次大会
    • Place of Presentation
      岡山大学
    • Related Report
      2013 Research-status Report
  • [Presentation] ウォータドライブ加工システムの開発と性能評価(第一報:水の圧力脈動の影響)2013

    • Author(s)
      樋口貴郁,原田翔,中尾陽一,鈴木健児
    • Organizer
      日本機械学会2013年度年次大会
    • Place of Presentation
      岡山大学
    • Related Report
      2013 Research-status Report
  • [Presentation] ダイヤモンド旋削用小型ウォータドライブステージの速度制御2013

    • Author(s)
      中尾陽一,鳥居侑祐,鈴木健児
    • Organizer
      2013年度精密工学会秋季大会学術講演会
    • Place of Presentation
      関西大学
    • Related Report
      2013 Research-status Report
  • [Presentation] Design of restrictors of water hydrostatic thrust bearings considering influence of initial table displacement2013

    • Author(s)
      N. Makino, M. Komori, K. Suzuki and Y. Nakao
    • Organizer
      International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      Matsushima
    • Related Report
      2013 Research-status Report
  • [Presentation] Design of spindle supported by high stiffness water hydrostatic thrust bearing2013

    • Author(s)
      Y. Nakao, K. Yamada, and K. Suzuki
    • Organizer
      ASME 2013 IMECE
    • Place of Presentation
      USA
    • Related Report
      2013 Research-status Report
  • [Presentation] 比例弁による片側式水静圧軸受の変位制御

    • Author(s)
      小森正敬,牧野尚拓,鈴木健児,中尾陽一
    • Organizer
      日本機械学会北陸信越支部第51期総会講演会
    • Place of Presentation
      富山県立大学
    • Related Report
      2013 Research-status Report
  • [Remarks] 中尾研究室ホームページ

    • URL

      http://www.mech.kanagawa-u.ac.jp/lab/nakao_lab/

    • Related Report
      2013 Research-status Report

URL: 

Published: 2014-07-25   Modified: 2022-01-24  

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