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Challenge to a new growth technique to fabricate crystalline Si sheet on the melt by the aid of radiative cooling

Research Project

Project/Area Number 25600084
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Crystal engineering
Research InstitutionNagoya University

Principal Investigator

USAMI Noritaka  名古屋大学, 工学(系)研究科(研究院), 教授 (20262107)

Project Period (FY) 2013-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2014: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Fiscal Year 2013: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywords太陽電池 / 結晶シリコン / 結晶成長 / シリコン / 放射冷却
Outline of Final Research Achievements

We proposed a new growth method to obtain thin crystalline sheets from Si melt to reduce the manufacturing cost. By the conventional method, Si wafers are fabricated by slicing a large scale ingot. During this process, the half of crystalline ingot is wasted due to kerf loss. In this study we attempted to directly grow thin crystals on the Si melt by the aid of radiative cooling. In our designed furnace, a cooling plate is set above the Si melt to control the degree of radiative cooling. At first, we calculate temperature distributions and investigate effect of the cooling plate position on the surface temperature of the Si melt. As a result, the supercooling of the Si melt surface can be changed as large as 5℃ by shifting the plate position. In addition, we confirmed that the thin crystal can be successfully grown from a Si substrate in an originally designed furnace. Therefore, our proposed growth method is promising to directly obtain high quality crystalline sheet from Si melt.

Report

(3 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • Research Products

    (6 results)

All 2014 2013

All Presentation (6 results) (of which Invited: 3 results)

  • [Presentation] How can we control adjacent dendrite crystals in parallel direction to realize high-quality multicrystalline Si ingot for solar cells?2014

    • Author(s)
      Takuya Hiramatsu, Isao Takahashi, Noritaka Usami
    • Organizer
      The 6th World Conference on Photovoltaic Energy Conversion
    • Place of Presentation
      Kyoto, Japan
    • Year and Date
      2014-11-23 – 2014-11-27
    • Related Report
      2014 Annual Research Report
  • [Presentation] Calculation of temperature distribution for controlling growth of dendrite crystals to decrease dislocation density in a multicrystalline Silicon ingot2014

    • Author(s)
      Takuya Hiramatsu, Isao Takahashi, Satoru Matsushima, Noritaka Usami
    • Organizer
      The 7th forum on the Science and Technology of Silicon Materials
    • Place of Presentation
      Hamamatsu, Japan
    • Year and Date
      2014-10-19 – 2014-10-22
    • Related Report
      2014 Annual Research Report
  • [Presentation] Multiscale Si-based Materials for Photovoltaic Applications2014

    • Author(s)
      Noritaka Usami
    • Organizer
      Eleventh International Conference on Flow Dynamics
    • Place of Presentation
      Sendai, Japan
    • Year and Date
      2014-10-08 – 2014-10-10
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] Siバルク多結晶の結晶組織制御に向けた炉内温度分布計算2014

    • Author(s)
      平松 巧也、高橋 勲、宇佐美 徳隆
    • Organizer
      第75回応用物理学会秋季学術講演会
    • Place of Presentation
      北海道大学
    • Year and Date
      2014-09-17 – 2014-09-20
    • Related Report
      2014 Annual Research Report
  • [Presentation] 太陽電池用マルチスケールシリコン系結晶2013

    • Author(s)
      宇佐美 徳隆
    • Organizer
      日本学術振興会結晶成長の科学と技術第161委員会第81回研究会
    • Place of Presentation
      東北大学
    • Related Report
      2013 Research-status Report
    • Invited
  • [Presentation] 次世代太陽電池創製に向けたマルチスケールシリコン系結晶2013

    • Author(s)
      宇佐美 徳隆
    • Organizer
      応用物理学会シリコンテクノロジー分科会研究集会
    • Place of Presentation
      産業技術総合研究所
    • Related Report
      2013 Research-status Report
    • Invited

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Published: 2014-07-25   Modified: 2019-07-29  

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