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Development of Inclined Planetary Milling System for CFRP body panel drilling of next generation automobiles

Research Project

Project/Area Number 25820021
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionNagaoka University of Technology

Principal Investigator

TANAKA Hidetake  長岡技術科学大学, 工学(系)研究科(研究院), 助教 (10422651)

Project Period (FY) 2013-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2014: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Fiscal Year 2013: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
KeywordsCFRP / チタン合金 / 穴あけ加工 / オービタル加工 / 傾斜プラネタリ加工 / バリ / 層間剥離 / CFRTS / CFRTP / 工具摩耗 / 熱可塑性炭素繊維強化樹脂 / 熱硬化性炭素繊維強化樹脂
Outline of Final Research Achievements

axes of cutting tool rotation axis and revolution axis. In the case of the inclined planetary motion milling, eccentric of the cutting tool rotation axis is realized by inclination of a few degrees from the revolution axis. Therefore, the movement of eccentric mechanism can be reduced by comparison with the orbital drilling because inclined angle is smaller than eccentricity of the cutting tool tip. As a result, eccentric mechanism can be downsized and inertial vibration is reduced.
In the study, a geometrical cutting model of inclined planetary motion milling was set up. The theoretical surface roughness of the inside of drilled holes and cutting volume percentages on the cutting edge by use of two types cutting tool geometry were calculated based on the model. And cutting experiments using the new prototype for CFRP were carried out in order to evaluate the effect on machinability with change of cutting point atmosphere.

Report

(3 results)
  • 2014 Annual Research Report   Final Research Report ( PDF )
  • 2013 Research-status Report
  • Research Products

    (7 results)

All 2015 2014 2013

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Open Access: 1 results) Presentation (3 results) (of which Invited: 1 results) Book (2 results)

  • [Journal Article] Machinability Evaluation of Inclined Planetary Motion Milling System for Difficult-to-cut Materials2015

    • Author(s)
      Hidetake TANAKA and Toma YOSHITA
    • Journal Title

      Key Engineering Materials

      Volume: 656 Pages: 320-327

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 炭素繊維強化プラスチックを対象としたプラネタリ機構による穴あけ加工に関する研究(第2報)-傾斜プラネタリ加工用スピンドルの開発-2014

    • Author(s)
      田中秀岳,太田和樹,武田広貴,滝澤亮,柳和久
    • Journal Title

      精密工学会誌

      Volume: 80 Pages: 297-301

    • NAID

      130003394547

    • Related Report
      2014 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] Machinability of thermo-plastic CFRP by inclined planetary milling2015

    • Author(s)
      Hidetake Tanaka, Robert Voss, Marcel Henerichs and Konrad Wegener
    • Organizer
      38th MATADOR Conference
    • Place of Presentation
      Huwei, Taiwan
    • Year and Date
      2015-03-28 – 2015-03-30
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] 傾斜プラネタリ加工装置を用いたチタン合金の穴あけに関する研究2014

    • Author(s)
      佐井峰史,田中秀岳,柳和久
    • Organizer
      精密工学会2014年度秋季大会
    • Place of Presentation
      鳥取大学
    • Year and Date
      2014-09-16 – 2014-09-18
    • Related Report
      2014 Annual Research Report
  • [Presentation] 難削材を対象とした傾斜プラネタリ加工の装置の開発2013

    • Author(s)
      吉田透真
    • Organizer
      精密工学会北信越支部講演会
    • Place of Presentation
      福井大学
    • Related Report
      2013 Research-status Report
  • [Book] 適用拡大するCFRPの成形・加工・リサイクル技術最前線2015

    • Author(s)
      田中秀岳
    • Total Pages
      5
    • Publisher
      株式会社エヌ・ティー・エス
    • Related Report
      2014 Annual Research Report
  • [Book] ツールエンジニア2015年1月号 複合材,樹脂系素材の加工技術特集号2014

    • Author(s)
      田中秀岳,柳和久
    • Total Pages
      5
    • Publisher
      大河出版
    • Related Report
      2014 Annual Research Report

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Published: 2014-07-25   Modified: 2019-07-29  

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