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2002 Fiscal Year Final Research Report Summary

Unified Study on a Computer-Aided Maintenance System

Research Project

Project/Area Number 12450314
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 化学工学一般
Research InstitutionKyushu University

Principal Investigator

MATSUYAMA Hisayoshi  Kyushu Univ., Faculty of Eng., Professor, 大学院・工学研究院, 教授 (80011039)

Co-Investigator(Kenkyū-buntansha) OHNO Hiromu  Kobe Univ., Faculty of Eng., Associate Professor, 工学部, 助教授 (60031142)
SUZUKI Kazuhiko  Okayama Univ., Faculty of Eng., Professor, 工学部, 教授 (50196797)
TSUGE Yoshifumi  Kyushu Univ., Faculty of Eng., Associate Professor, 大学院・工学研究院, 助教授 (00179988)
YAMASHITA Yoshiyuki  Tohoku Univ., Faculty of Eng., Associate Professor, 大学院・工学研究科, 助教授 (60200698)
HASHIMOTO Yoshihiro  Nagoya Institute of Technology Faculty of Eng., Associate Professor, 工学部, 助教授 (90180843)
Project Period (FY) 2000 – 2002
KeywordsMaintenance / Stress Relaxation / Deterioration Diagnosis / Safety Analysis / Fault diagnosis / Preventive Maintenance / Fault Detection / Optimization
Research Abstract

(1) Two types of CUSUM method called Crosier Method and Healy Method have been successfully applied to process monitoring problems with a large number of noisy variables.
(2) A combinatorial algorithm has been developed to select rationally periods and kinds of works for preventive maintenance of the equipment whose breakdown might give rise to a fatal accident.
(3) Several novel methods to detect the propagation of fouling or corrosion have been developed by using clustering and ICA techniques. Synthesis of operating procedures to avoid faulty equipment is also considered.
(4) A risk assessment system has been developed for supporting safety design of batch plants, which gives us qualitative risks based on the degree of severity and the frequency of events, as well as makes clear all accident scenarios that are likely to occur in batch processes.
(5) An algorithm for searching multiple origins of failures by use of the signed digraph has been proposed. The algorithm has been improved so as to obtain diagnostic results of satisfactory accuracy using information about delays among state variables in a chemical process. The usefulness of this algorithm is demonstrated by its application to a Fluidized Catalytic Cracking Unit dynamic simulator.
(6) Countermeasure planning algorithms has been developed to recover the abnormal situations in which fault diagnosis will be finished when a common countermeasure for each candidate can be found. Process data analysis based on high order statistics is also developed.
(7) A method has been developed to determine rational allotment of component activities in a computer-aided maintenance system

  • Research Products

    (40 results)

All Other

All Publications (40 results)

  • [Publications] Tsuge, H.: "Fault Detection and Diagnosis for the Continuous Process with Load-Fluctuations using Orthogonal Wavelets"Computers & Chemical Engineering. 24・6. 761-767 (2000)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 山下善之: "ART2ニューラルネットワークによるポンプ性能の劣化診断"化学工学論文集. 26・3. 457-461 (2000)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] M.Kano: "Comparison of statistical process monitoring methods : application to the Eastman challenge problems"Comnuters and Chemical Engineering. 24.2-7. 175-181 (2000)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 山縣謙一: "プラントの動特性を利用した測定器のリアルタイム故障診断"日本設備管理学会誌. 13.1. 1-9 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 山下善之: "クラスの出現頻度に基づく状態変化の検出法"化学工学論文集. 27・3. 400-402 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 加納 学: "新しい統計的プロセス管理手法の化学プロセスへの応用"計測自動制御学会論文集. 37・2. 160-167 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] S.Arimoto: "Structural analysis of certain linear operators representing chemical network systems via the existence and uniqueness theorems of spectral resohition. VI"International Journal of Quantum Chemistry. 84・1. 389-400 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] M.Kano: "A new multivariiate statistical process monitoring method using principal component analysis"Computers and Chemical Engineering. 25・7-8. 1103-1113 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] A.H.Gabbar: "Design of Plant Safety Model in Plant Enterprise Engineering Environment"Reliability Engineering and System Safety. 73・1. 35-47 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] A.H.Gabbar: "Operator Interface System using a Plant Object-Oriented Model"System Engineering. 4・3. 179-189 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Kenji Hoshi: "Automatic Generation of Oparating Procedures for Batch Production Plants by Using Graph Representation"Journal of Chemical Engineering of Japan. 35・4. 377-383 (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] M.Kano: "Comparison of multivariate statistical process monitoring methods with applications to the Eastman challenge problem"Computers and Chemical Engineering. 26・2. 161-174 (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] M.Kano: "Statistical process monitoring based on dissimilarity of process data"AIChE Journal. 48・6. 1231-1240 (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 加納 学: "外部分析と独立成分分析を用いた統計的プロセス運転監視"計測自動制御学会論文集. 38・11. 958-965 (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] A.Gabbar: "Computer-Aided Plant Enterprise Safety Management System (CAPE-SAFE) -Design Framework"Systems Engineering. 5・2. 109-122 (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] A.Gabber: "Computer-aided plant enterprise modeling environment (CAPE-ModE)-design initiaives"Computers in Industries. 47・1. 25-37 (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] T.Hamaguchi: "Selection of Operating Modes in Abnormal Plant Situations"Journal of Chemical Engineering of Japan. 35・12. 1282-1289 (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] M.Kano: "Monitoring of independent components for fault detection"AIChE Journal. (accepted). (2003)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 星 憲司: "部分グラフ同型探索によるバッチプロセスの操作手順生成法"化学工学論文集. 29・1. 107-111 (2003)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Y.Yamashita: "A Clustered Class Distribution Approach for Process Monitoring and Fault Detection"Chemical Engineering Communications. (accepted). (2003)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Y.Tsuge, K.Hiratsuka, K.Takeda, H.Matsuyama: "A Fault Detection and Diagnosis for the Continuous Process with Load-Fluctuations Using Orthogonal Wavelets"Computers & Chemical Engineering. Vol.24, Nos2-7. 761-767 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Y.Yamashita, H.Komori, E.Aoki and K.Hashimoto: "Detection of State Change based on Class Frequencies (in Japanese)"Kagaku Kogaku Ronbunshu. vol.26, No.3. 457-461 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] N.Kanou, K.Nagao, S.Hasebe, I.Hashimoto, H.Ohno, R.Strauss and B.Bakshi: "Comparison of statistical process monitoring methods : application to the Eastman challenge problems"Computers and Chemical Engineering. Vol.24, Nos2-7. 175-181 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] K.Yamagata, K.Takeda, Y.Tsuge and H.Matsuyama: "Real-Time Failure Diagnosis of Instruments and State Estimation Using Plant Dynamics (in Japanese)"J.SOPE. Japan, Vol.13, No.1. 1-9

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Y.Yamashita, H.Komori and M.Suzuki: "Detection of State Change based on Class Frequencies"Kagaku Kogaku Ronbunshu. Vol.27, No.3. 400-402 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M.Kanou, H.Ohno, S.Hasebe and I.Hashimoto: "Application of novel statistical process control method to a chemical process (in Japanese)"Transactions of the Society of Instrument and control Engineers. Vol.37, No.2. 160-167 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] S.Arimoto, Mspivakovsky, H.Ohno, P.Mezey, K.Taylor, T.Yamabe and P.Mezey: "Structural analysis of certain linear operators representing chemical network systems via the existence and uniqueness theorems of spectral resolution.VI"International Journal of Quantum Chemistry. Vol.84, No.1. 389-400 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] N.Kanou, S.Hasebe, I.Hashimoto, H,Ohno: "A new multivariate statistical process monitoring method using principal component analysis"Computers and Chemical Engineering. Vol.25, No.7-8. 1103-1113 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] A.Gabbar, H., Y.Shimada and K.Suzuki: "Design of Plant Safety Model in Plant Enterprise Engineering Environment"Reliability Engineering and System Safety. Vol.73, No.1. 35-47 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] A.Gabbar, H., Y.Shimada and K.Suzuki: "Operator Interface System using a Plant Object-Oriented Model"System Engineering. Vol.4, No.3. 179-189 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] K.Hoshi, K.Nagasawa, Y.Yamashita and M.Suzuki: "Automatic Generation of Operating Procedures for Batch Production Plants by Using Graph Representation"Journal of Chemical Engineering of Japan. 35, No.4. 377-383 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M.Kano, K.Nagao, S.Hasebe, I.Hashimoto, H.Ohno, R.Strauss, B.Bakshi: "Comparison of multivariate statistical process monitoring methods with application to the Eastman challenge problem"Computers and Chemical Engineering. Vol.26, No.2. 161-174 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M.Kano, S.Hasebe, I.Hashimoto, and H.Ohno: "Statistical process monitoring based on dissimilarity of process data"AIChE Journal. Vol.48, No.6. 1231-1240 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M.Kano, S.Tanaka, H.Maruta, S.Hasebe and I.Hashimoto and H.Ohno: "Statistical process monitoring with external analysis and independent component analysis (in Japanese)"Transactions of the Society of Instrument and control Engineers. Vol.38, No.11. 958-965 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] A.Gabbar, H., P.W.H.Chung, Y.Shimada and K.Suzuki: "Computer-Aided Plant Enterprise Safety Management System (CAPE-SAFE) -Design Framework"System Engineering. Vol.5, No.2. 109-122 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] A.Gabbar, H., Y.Shimada and K.Suzuki: "Computer-aided plant enterprise modeling environment (CAPE-ModE)-design initiatives"Computers in Industries. Vol.47, No.1. 25-37 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] T.Hamaguchi, Y.Hashimoto, T.Itoh, A.Yoneya and Y.Togari: "Selection of Operating Modes in Abnormal Plant Situations"Journal of Chemical Engineering of Japan. 35, 12. 1282-1289 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] K.Hoshi, Y.Yamashita and M.Suzuki: "Automatic Synthesis of Operating Procedures for Batch Process by Subgraph Isomorphism Algorithm"Kagaku Kogaku Ronbunshu. vol.29, No.1. 107-111 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Y.Yamashita: "A Clustered Class Distribution Approach for Process Monitoring and Fault Detection"Chemical Engineering Communications. accepted.

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M.u Kano, S.Tanaka, S.Hasebe, I.Hashimoto, and H.Ohno: "Monitoring of independent components for fault detection"AIChE J.. (in press).

    • Description
      「研究成果報告書概要(欧文)」より

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Published: 2004-04-14  

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