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2011 Fiscal Year Final Research Report

Production of highly purity titanium by oxide direct reduction in the molten calcium chloride with the multi-circulated baths

Research Project

  • PDF
Project/Area Number 20360341
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionHokkaido University

Principal Investigator

SUZUKI Ryosuke o.  北海道大学, 大学院・工学研究院, 教授 (80179275)

Co-Investigator(Renkei-kenkyūsha) KIKUCHI Tatsuya  北海道大学, 大学院・工学研究院, 准教授 (60374584)
KASHIWAYA Yoshiaki  京都大学, エネルギー科学研究科, 准教授 (10169435)
KINOSHITA Hiroshi  福島工業高等専門学校, 教授 (40177895)
Project Period (FY) 2008 – 2011
Keywords金属生産工学 / 溶融塩 / チタン / 反応・分離工学 / 電気化学 / 複合酸化物
Research Abstract

Titanium dioxides is stable oxide and it can not be reduced to the metal easily. It was taken as the starting material in a new proposal. The oxygen in the oxide is removed directly as the form of CaO and reduced to the highly pure metallic titanium. This method was examined experimentally. The direct reduction of oxide using molten calcium chloride and simultaneous recycling using electrolysis is combined with the conventional two deoxidation methods with serial connection. The stepwise deoxidation assist the consequence of reduction-deoxidation of titanium and recycling of by-product CaO. This work supplies the fundamental concept and experimental evidences to operate as the complete process.

  • Research Products

    (60 results)

All 2012 2011 2010 2009 2008 2007 Other

All Journal Article (25 results) (of which Peer Reviewed: 16 results) Presentation (29 results) Book (2 results) Remarks (2 results) Patent(Industrial Property Rights) (2 results)

  • [Journal Article] Calciothermic reduction of NiO by molten salt electrolysis of CaO in CaCl_2 melt2011

    • Author(s)
      Reyna Famila Descallar-Arriesgado, Naoto Kobayashi, Tatsuya Kikuchi and R. O. Suzuki
    • Journal Title

      Electrochimica Acta

      Volume: 56(24) Pages: 8422-8429

    • DOI

      10.1016/j.electacta.2011.07.027

    • Peer Reviewed
  • [Journal Article] Direct Production of Ti-29Nb-13Ta-4.6Zr Biomedical Alloy from Oxide Mixture in Molten CaCl_22010

    • Author(s)
      S. Osaki, H. Sakai and R. O. Suzuki
    • Journal Title

      J. Electrochm. Soc.

      Volume: 157, No.8 Pages: E117-E121

    • DOI

      10.1149/1.3435302

    • Peer Reviewed
  • [Journal Article] 溶融塩化カルシウム中でのCaO電解を利用した酸化物の還元2010

    • Author(s)
      鈴木亮輔
    • Journal Title

      溶融塩および高温化学

      Volume: 53[1] Pages: 5-11

    • URL

      http://msc.electrochem.jp/journal.html

    • Peer Reviewed
  • [Journal Article] Influence of Current Density to Direct Reduction of TiO_2 in Molten CaCl_22009

    • Author(s)
      K. Kobayashi, Y. Oka and R. O. Suzuki
    • Journal Title

      Materials Transactions

      Volume: Vol.50[12] Pages: 2704-2708

    • URL

      http://www.jim.or.jp/journal/e/50/12/2704.html

    • Peer Reviewed
  • [Journal Article] Calciothermic Reduction and Simultaneous Electrolysis of CaO in the Molten CaCl_22008

    • Author(s)
      R. O. Suzuki
    • Journal Title

      Proc. Processing Materials for Properties III

      Pages: 387-392

  • [Journal Article] Current Density in OS Process for TiO_2 Reduction2008

    • Author(s)
      K. Kobayashi, Y. Oka and R. O. Suzuki
    • Journal Title

      Proc. 2008 Joint Symp. on Molten Salts (MS8)

      Pages: 742-747

  • [Journal Article] Calciothermic Reduction of TiCl_4 Gas by Electrolysis in CaCl_2 Melt2008

    • Author(s)
      R. O. Suzuki and T. Naito
    • Journal Title

      Proc. 2008 Joint Symp. on Molten Salts (MS8)

      Pages: 658-663

  • [Journal Article] Direct Reduction of Liquid V_2O_5 in Molten CaCl_22008

    • Author(s)
      Y. Oka and R. O. Suzuki
    • Journal Title

      Proc. 2008 Joint Symp. on Molten Salts (MS8)

      Pages: 652-657

  • [Journal Article] Synthesis of Ti-6Al-4V Alloy Powder by the Electrolysis of Molten CaCl_2+CaO2008

    • Author(s)
      H. Sakai, Y. Oka and R. O. Suzuki
    • Journal Title

      Proc. 2008 Joint Symp. on Molten Salts (MS8)

      Pages: 354-359

  • [Journal Article] Solubility of CO_2 Gas in the Molten CaO-CaCl_22008

    • Author(s)
      J. Hashizume, Y. Oka and R. O. Suzuki
    • Journal Title

      Proc. 2008 Joint Symp. on Molten Salts (MS8)

      Pages: 128-133

  • [Journal Article] Calciothermic Reduction of TiCl_4 Gas during the Electrolysis of CaCl_2 Melt2008

    • Author(s)
      R. O. Suzuki and T. Naito
    • Journal Title

      ECS Transaction

      Volume: 16[49] Pages: 265-270

    • URL

      http://dx.doi.org/10.1149/1.3159331

  • [Journal Article] Direct Reduction of Liquid V_2O_5 in Molten CaCl_22008

    • Author(s)
      Y. Oka, and R. O. Suzuki
    • Journal Title

      ECS Transaction

      Volume: 16[49] Pages: 255-264

    • URL

      http://dx.doi.org/10.1149/1.3159330

    • Peer Reviewed
  • [Journal Article] (CaCl_2+CaO)溶融塩電化によるTi-6Al-4V合金の還元合成,(Synthesis of Ti-6Al-4V Alloy by the Elctrolysis of Molten CaCl_2+CaO)2008

    • Author(s)
      酒井博、岡佑一、鈴木亮輔
    • Journal Title

      日本金属学会誌

      Volume: Vol.72[12] Pages: 921-927

    • URL

      http://www.jim.or.jp/journal/j/72/12/921-927.html

    • Peer Reviewed
  • [Journal Article] CaCl_2溶融塩中でのTiO_2直接還元における電流密度の影響,(Influence of Current Density to Direct Reduction of TiO_2 in Molten CaCl_2)2008

    • Author(s)
      小林圭一、岡佑一、鈴木亮輔
    • Journal Title

      日本金属学会誌

      Volume: Vol.72[12] Pages: 916-920

    • URL

      http://www.jim.or.jp/journal/j/72/12/916-920.html

    • Peer Reviewed
  • [Journal Article] Direct Reduction of Vanadium Oxide in Molten CaCl_22008

    • Author(s)
      R. O. Suzuki and H. Ishikawa
    • Journal Title

      Mineral Processing and Extractive Metallurgy

      Volume: 117[2] Pages: 108-112

    • DOI

      10.1179/174328508X290894

    • URL

      http://www.ingentaconnect.com/content/maney/mpem/2008/00000117/00000002/art00007

    • Peer Reviewed
  • [Journal Article] Calciothermic Reduction and Simultaneous Electrolysis of CaO in the Molten CaCl_2-Some Modifications of OS Process2008

    • Author(s)
      R. O. Suzuki
    • Journal Title

      Proc. of 1st Intern. Round Table on Titanium Production in Molten Salts, Deutsches Zentrum fuer Luft-und Raumfahrt, Cologne, Germany

      Pages: 20-26

  • [Journal Article] 溶融塩化カルシウム浴を用いた酸化バナジウムの直接還元2008

    • Author(s)
      岡佑一、鈴木亮輔
    • Journal Title

      日本金属学会誌

      Volume: Vol.72[3] Pages: 181-187

    • Peer Reviewed
  • [Journal Article] Preparation of Hydrogen Storage Ti-V-Cr Alloy from the Oxide Mixture in CaCl_22007

    • Author(s)
      K. Kanou and R. O. Suzuki
    • Journal Title

      日本金属学会(JIM)

      Pages: 107-110

    • Peer Reviewed
  • [Journal Article] Calciothermic Reduction of TiO_2 with ZrO_2 Anode in Molten CaCl_22007

    • Author(s)
      R. O. Suzuki
    • Journal Title

      日本金属学会(JIM)

      Pages: 99-102

    • Peer Reviewed
  • [Journal Article] Reduction of TiCl_4 gas by Ca dissolved in the molten CaCl_22007

    • Author(s)
      T, Naito, R.O.Suzuki and Y.Tomii
    • Journal Title

      日本金属学会(JIM)

      Pages: 103-106

    • Peer Reviewed
  • [Journal Article] Direct Reduction of Vanadium Oxide in Molten CaCl_22007

    • Author(s)
      R. O. Suzuki and H. Ishikawa
    • Journal Title

      ECS Transactions

      Volume: Vol.3, No.35 Pages: 347-356

    • URL

      http://ecsdl.aip.org/vsearch/servlet/VerityServlet?KEY=ECSTF8 & smode=strresults & sort=rel & maxdisp=25 & threshold=0 & pjournals=ECSTF8 & possible1zone=article & bool1=and & possible4=Ishikawa & possible4zone=author & bool4=and & possible2=Suzuki & poss

    • Peer Reviewed
  • [Journal Article] Direct Reduction Processes for Titanium Oxide in Molten Salt2007

    • Author(s)
      R. O. Suzuki
    • Journal Title

      JOM : The Member J. Minerals, Metals. Mater. Soc

      Volume: 59[1] Pages: 68-71

    • DOI

      DOI:10.1007/s11837-007-0014-7

    • Peer Reviewed
  • [Journal Article] Current Activities of OS Process Using Molten CaO+CaCl_2

    • Author(s)
      R. O. Suzuki
    • Journal Title

      Suzuki-paper.pdf

    • URL

      http://www.eng.hokudai.ac.jp/labo/ecopro/rosuzuki/gakkai/10gakkai/suzuki-paper.pdf

  • [Journal Article] Direct Production of Ti-29Nb-13Ta-4.6Zr Biomedical Alloy from Oxide Mixture in Molten CaCl_2

    • Author(s)
      S. Osaki, H. Sakai and R. O. Suzuki
    • Journal Title

      Proc. Processing and Fabrication of Advanced Materials XVIII

      Volume: vol.2 Pages: 815-824

    • Peer Reviewed
  • [Journal Article] Direct Metal Production from Oxides by Using Molten Salt Electrolysis of CaO in CaCl_2

    • Author(s)
      R. O. Suzuki
    • Journal Title

      Proc. Processing and Fabrication of Advanced Materials XVIII

      Volume: vol.2 Pages: 701-710

    • Peer Reviewed
  • [Presentation] Direct Oxide Reduction in CaCl_2 Melt2011

    • Author(s)
      R. O. Suzuki
    • Organizer
      Inter. Symp. Material Science -Eco-materials and Eco-innovation for Global Sustainability-(招待講演)
    • Place of Presentation
      ホテル阪急エキスポランド(吹田市)
    • Year and Date
      2011-11-29
  • [Presentation] CaTiO_3からのチタンの高速還元2011

    • Author(s)
      小林直登,菊地竜也,鈴木亮輔
    • Organizer
      電気化学会溶融塩討論会
    • Place of Presentation
      大阪大学中ノ島キャンパス(大阪市)
    • Year and Date
      2011-11-22
  • [Presentation] 溶融CaCl_2-CaO電解におけるCaTiO_3の還元2011

    • Author(s)
      小林直登、菊地竜也、鈴木亮輔
    • Organizer
      日本鉄鋼協会秋季大会
    • Place of Presentation
      沖縄コンベンションセンター(沖縄県)
    • Year and Date
      2011-11-08
  • [Presentation] 溶融CaCl_2を用いたNb Nb-Ti Ti-Ni合金の低酸素化2011

    • Author(s)
      延命龍之介、鈴木亮輔、菊地竜也
    • Organizer
      日本金属学会秋期大会
    • Place of Presentation
      沖縄コンベンションセンター(沖縄県)
    • Year and Date
      2011-11-08
  • [Presentation] Thermoelectric Power Generation by Solar Energy and Its Use for Oxide Reduction in Molten CaCl_2-CaO2011

    • Author(s)
      R. O. Suzuki
    • Organizer
      International Symposium on Renewable Energy and Materials Tailoring
    • Place of Presentation
      京都大学(京都市)
    • Year and Date
      2011-09-18
  • [Presentation] Behaviour of CaO in the electrochemical reduction in molten CaCl_2-CaO2011

    • Author(s)
      R. F. Descallar-Arriesgado, T. Kikuchi, R. O. Suzuki
    • Organizer
      International Symposium on Renewable Energy and Materials Tailoring
    • Place of Presentation
      京都大学(京都市)
    • Year and Date
      2011-09-18
  • [Presentation] Production and deoxidation of Nb-Ti-Ni alloy in molten CaCl_22011

    • Author(s)
      R. Enmei, T. Kikuchi, R. O. Suzuki
    • Organizer
      International Symposium on Renewable Energy and Materials Tailoring
    • Place of Presentation
      京都大学(京都市)
    • Year and Date
      2011-09-18
  • [Presentation] Reduction of Titanium Oxides in Molten CaO-CaCl_22011

    • Author(s)
      N. Kobayashi, T. Kikuchi, R. O. Suzuki
    • Organizer
      International Symposium on Renewable Energy and Materials Tailoring
    • Place of Presentation
      京都大学(京都市)
    • Year and Date
      2011-09-18
  • [Presentation] Reduction of Titanium Oxides in Molten CaO-CaCl_22011

    • Author(s)
      N. Kobayashi, K. Kobayashi, T. Kikuchi, R. O. Suzuki
    • Organizer
      The 12th World Conference on Titanium
    • Place of Presentation
      北京国際会議場(中国、北京市)
    • Year and Date
      2011-06-22
  • [Presentation] Electrolysis of CaO in the Molten CaCl_2 for Direct Reduction of TiO_22011

    • Author(s)
      R. O. Suzuki, N. Kobayashi, K. Kobayashi, D. Yamada, S. Osaki, R. F. Descaller-A., T. Kikuchi
    • Organizer
      The 12th World Conference on Titanium
    • Place of Presentation
      北京国際会議場(中国、北京市)
    • Year and Date
      2011-06-21
  • [Presentation] 溶融塩電解を利用した酸化物の還元2011

    • Author(s)
      鈴木亮輔
    • Organizer
      電気化学会第23回ライラックセミナー(招待講演)
    • Place of Presentation
      小樽市おこばち荘(小樽市)
    • Year and Date
      2011-06-18
  • [Presentation] Ionic Conduction of Oxygen and Calciothermic Reduction in Molten CaO-CaCl_22011

    • Author(s)
      R.O. Suzuki, D. Yamada, S. Osaki, R. F. Descaller-A., T. Kikuchi
    • Organizer
      9th International Conference on Molten Salts Chemistry and Technology (招待講演)
    • Place of Presentation
      ノルウェー理工学大学(オスロ市、ノルウェー)
    • Year and Date
      2011-06-07
  • [Presentation] 中間反応物を介しない酸化物直接還元法の開発2011

    • Author(s)
      鈴木亮輔、菊地竜也
    • Organizer
      軽金属学会春期大会
    • Place of Presentation
      名古屋大学(名古屋市)
    • Year and Date
      2011-05-21
  • [Presentation] Reduction of Titanium Oxide in Molten CaO-CaCl_22010

    • Author(s)
      N. Kobayashi, K. Kobayashi, T. Kikuchi, R. O. Suzuki
    • Organizer
      12th Joint Symposium between Univ. of Science and Technology Beijing and Hokkaido Univ.
    • Place of Presentation
      北京科学技術大学、(北京市、中国)
    • Year and Date
      20101010-12
  • [Presentation] CaCl_2-CaO溶融塩電解によるCa生成2010

    • Author(s)
      山田大祐、菊地竜也、鈴木亮輔
    • Organizer
      日本金属学会秋季講演大会
    • Place of Presentation
      北海道大学、(札幌市)
    • Year and Date
      20100925-27
  • [Presentation] 溶融CaCl_2中におけるTiOの還元2010

    • Author(s)
      小林直登、小林圭一、菊地竜也、鈴木亮輔
    • Organizer
      日本金属学会秋季講演大会
    • Place of Presentation
      北海道大学、(札幌市)
    • Year and Date
      20100925-27
  • [Presentation] Current Activities of OS Process Using Molten CaO+CaCl_22010

    • Author(s)
      R. O. Suzuki
    • Organizer
      Second International Round Table on Titanium Production in Molten Salts(招待講演)
    • Place of Presentation
      Tromso-Trondheim、ノルウェー
    • Year and Date
      20100919-22
  • [Presentation] Nickel oxide electroreduction in Molten CaCl_2+CaO2010

    • Author(s)
      R. F. Descallar, N. Kobayashi, S. Osaki, T. Kikuchi, R. O. Suzuki
    • Organizer
      電気化学会溶融塩委員会主催、第42回溶融塩化学討論会
    • Place of Presentation
      函館ロワジールホテル、(函館市)
    • Year and Date
      20100909-10
  • [Presentation] Direct Production of Ti-29Nb-13Ta-4.6Zr Biomedical Alloy from Oxide Mixture in Molten CaCl_22009

    • Author(s)
      S. Osaki, H. Sakai and R. O. Suzuki
    • Organizer
      Processing and Fabrication of Advanced Materials XVIII
    • Place of Presentation
      東北大学(仙台市)
    • Year and Date
      2009-12-13
  • [Presentation] Direct Metal Production from Oxides by Using Molten Salt Electrolysis of CaO in CaCl_22009

    • Author(s)
      R. O. Suzuki
    • Organizer
      Processing and Fabrication of Advanced Materials XVIII
    • Place of Presentation
      東北大学(仙台市)
    • Year and Date
      2009-12-13
  • [Presentation] チタン酸化物の電解還元と実験状態図2009

    • Author(s)
      小林圭一、鈴木亮輔
    • Organizer
      日本金属学会秋季大会
    • Place of Presentation
      京都大学(京都市)
    • Year and Date
      2009-09-17
  • [Presentation] 溶融CaCl_2を用いた生体用Ti-29Nb-13Ta-4.6Zr合金の還元合成2009

    • Author(s)
      大崎省吾、酒井博、岡祐一、鈴木亮輔
    • Organizer
      日本金属学会
    • Place of Presentation
      東京工業大学(東京都)
    • Year and Date
      2009-03-29
  • [Presentation] Current Density in OS Process for TiO_2 Reduction2008

    • Author(s)
      K. Kobayashi, Y. Oka and R. O. Suzuki
    • Organizer
      2008 Joint Symp. on Molten Salts
    • Place of Presentation
      ニチイ会館(神戸市)
    • Year and Date
      20081019-23
  • [Presentation] Synthesis of Ti-6Al-4V Alloy Powder by the Electrolysis of Molten CaCl_2+CaO2008

    • Author(s)
      H. Sakai, Y. Oka and R. O. Suzuki
    • Organizer
      2008 Joint Symp. on Molten Salts
    • Place of Presentation
      ニチイ会館(神戸市)
    • Year and Date
      20081019-23
  • [Presentation] Calciothermic Reduction of TiCl_4 Gas during the Electrolysis of CaCl_2 Melt2008

    • Author(s)
      R. O. Suzuki and T. Naito
    • Organizer
      PRiME 2008 Meeting, Int. Conf. on Molten Salt
    • Place of Presentation
      Hilton Hawaiian Village,(Honolulu, HI, USA)
    • Year and Date
      20081012-17
  • [Presentation] 溶融CaCl_2を用いたチタン新製錬法2008

    • Author(s)
      鈴木亮輔、岡佑一、小林圭一、酒井博、内藤豪是
    • Organizer
      日本金属学会秋期大会
    • Place of Presentation
      熊本大学(熊本市)
    • Year and Date
      20080923-25
  • [Presentation] (CaCl_2+CaO)溶融塩中でのTi酸化物の電解還元2008

    • Author(s)
      小林圭一、岡佑一、鈴木亮輔
    • Organizer
      日本金属学会秋期大会
    • Place of Presentation
      熊本大学(熊本市)
    • Year and Date
      20080923-25
  • [Presentation] (CaCl_2+CaO)溶融塩電解によるTi-6Al-4Vの還元合成2008

    • Author(s)
      酒井博、岡佑一、鈴木亮輔
    • Organizer
      日本鉄鋼協会秋季大会
    • Place of Presentation
      熊本大学(熊本市)
    • Year and Date
      20080923-25
  • [Presentation] (CaCl_2+CaO)溶融塩電解によるTi-6Al-4Vの還元合成2008

    • Author(s)
      酒井博、岡佑一、鈴木亮輔
    • Organizer
      日本鉄鋼協会春期大会
    • Place of Presentation
      芝浦工業大学(東京都)
    • Year and Date
      20080326-28
  • [Book] チタンの現製造方法と開発中の新製錬法2009

    • Author(s)
      鈴木亮輔
    • Total Pages
      26-39
    • Publisher
      シーエムシー出版,東京
  • [Book] Titanium and Energy2007

    • Author(s)
      R. O. Suzuki
    • Total Pages
      193-216
    • Publisher
      Ohmsha, Tokyo
  • [Remarks]

    • URL

      http://www.eng.hokudai.ac.jp/labo/ecopro/rosuzuki/index.html

  • [Remarks]

    • URL

      http://labs.eng.hokudai.ac.jp/labo/ecopro/

  • [Patent(Industrial Property Rights)] 二酸化炭素ガスの還元方法2012

    • Inventor(s)
      小澤純仁、松野英寿、鈴木亮輔
    • Industrial Property Rights Holder
      JFEスチール
    • Industrial Property Number
      特許、特願2012-111798
    • Filing Date
      2012-05-15
  • [Patent(Industrial Property Rights)] 二酸化炭素ガスの分解装置及び分解方法2011

    • Inventor(s)
      小澤純仁、松野英寿、鈴木亮輔
    • Industrial Property Rights Holder
      JFEスチール、北海道大学
    • Industrial Property Number
      特許、特願2011-244863
    • Filing Date
      2011-11-08

URL: 

Published: 2013-07-31  

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