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2021 Fiscal Year Final Research Report

One-process surface texturing of a large area by electrochemical machining and its application to cutting tools

Research Project

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Project/Area Number 19K04123
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionKanazawa University

Principal Investigator

Koyano Tomohiro  金沢大学, 機械工学系, 准教授 (20707591)

Project Period (FY) 2019-04-01 – 2022-03-31
Keywords電解加工 / 表面テクスチャ / 微細テクスチャ / 超硬合金 / 切削加工 / 切削工具
Outline of Final Research Achievements

In order to realize the surface texturing with high-speed and high-precision, a new method was developed in which the shapes of the tool electrode with a fine periodic structure of several tens of micrometers was replicated onto a workpiece in one-process by electrochemical machining. This method enables the surface texturing of workpiece surfaces on the order of millimeters in a one-process. Furthermore, this surface texturing method could be applied to cemented carbide cutting tools, which is expected to improve the cutting characteristics.

Free Research Field

生産加工

Academic Significance and Societal Importance of the Research Achievements

表面テクスチャリングのための様々な手法が提案されているが,量産部品等への適用を行うためには,加工速度などに課題があった.一方で,電解加工は加工速度が速く,加工変質層が生じないという優れた特徴を有する.本研究により電解加工による一括テクスチャリングが可能となったことで,電解加工が量産部品等へのテクスチャリングを行うための有効な手法になりえる.さらに,電解加工によって超硬合金製の切削工具へのテクスチャリングも可能であり,種々のテクスチャを付与することで,切削加工特性向上の実現が期待できる.

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Published: 2023-01-30  

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